Anti-Reflective (AR) Coating Line for Solar Glass,Insulation Board,Acrylic,Furniture Board - Fully Automatic Magnetron Sputtering System
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
45 Days
Brand:
Osmanuv
Product Description
Anti-Reflective (AR) Coating Line for Solar Glass, Insulation Board, Acrylic, Furniture Board - Fully Automatic Magnetron Sputtering System
Production Line Composition
- Automated glass loading/unloading system
- Precision cleaning and surface treatment unit
- Multi-station magnetron sputtering coating chamber
- In-situ optical monitoring and thickness control
- High-temperature annealing and curing section
- Automated quality inspection station
- Integrated dust-free environmental control
- Intelligent manufacturing execution system (MES)
Product Overview
This turnkey AR coating production line specializes in depositing high-efficiency anti-reflective coatings on photovoltaic glass through advanced magnetron sputtering technology. The system significantly enhances light transmittance while providing excellent durability and weather resistance. The entire line is fully customizable to accommodate specific production requirements, glass dimensions, and coating performance targets.
Technical Specifications
| Parameter | Standard Specification | Customization Options |
|---|---|---|
| Max Substrate Size | 2300 × 1300 mm | Customizable up to 2800 × 1600 mm |
| Production Capacity | 100-200 panels/hour | Adjustable line speed |
| Coating Uniformity | ≤ ±2.5% | Optimizable to ≤ ±1.5% |
| Transmittance Increase | ≥ 2.8% | Custom performance targets |
| Power Consumption | 200-400 kW | Energy-efficient configurations |
| Vacuum Level | 5.0 × 10⁻⁵ Pa | Higher vacuum options available |
| Control System | PLC | Multi-language interface |
| Coating Materials | SiO₂, TiO₂, Nb₂O₅, etc. | Custom target material selection |
Applications
- Monocrystalline/Polycrystalline PV modules
- BIPV (Building Integrated Photovoltaics)
- Solar greenhouse and agricultural applications
- High-efficiency double-glass modules
- Specialized optical and display glass
Customization Services
We provide completely customizable solutions including:
- Tailored glass size handling capabilities
- Specific coating stack design and optimization
- Integration with existing factory automation systems
- Customized target configuration and material selection
- Specialized testing and quality control requirements
Key Features
- Advanced Process Control: Real-time optical monitoring and automatic adjustment
- High Efficiency: Multi-target continuous deposition technology
- Energy Saving: Heat recovery and power management system
- Smart Manufacturing: IoT-enabled remote monitoring and predictive maintenance
- Environmentally Friendly: Low emissions and sustainable operation
Support and Services
- Turnkey project implementation
- 24-month warranty on main components
- Remote diagnostic and technical support
- On-site installation and commissioning
- Comprehensive operator training program
- Spare parts supply and management
- Process optimization and upgrade services
Packing and Shipping
- Heavy-duty export packaging
- Climate-controlled container shipping
- Professional logistics management
- Worldwide delivery service
- On-site installation supervision
Frequently Asked Questions
What is the typical delivery time for a customized production line?
Standard delivery is 20-24 weeks, with customized configurations requiring 24-30 weeks.
Can the line process different glass thicknesses?
Yes, the system is customizable to handle glass thicknesses from 2.0mm to 6.0mm.
What coating performance can be achieved?
Typically achieves 2.8%-3.2% transmittance increase, with customizable performance targets.
Do you provide process validation services?
Yes, we offer complete process validation and optimization services.
What kind of training is included?
We provide comprehensive training covering operation, maintenance, and process control.
Can the line be upgraded in the future?
Yes, the modular design allows for future upgrades and customization.
What is the power requirement?
Standard 380V/50Hz/3Phase, customizable to local power standards.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin