Automated Rotary Coating System for Sugercane,Banboo,Waste Paper Pulp Mold Interior Finishing | Customizable Solutions
Price:
Negotiation
MOQ:
1 set
Delivery Time:
45 Days
Brand:
Osmanuv
Product Description
Automated Rotary Coating System for Sugarcane, Bamboo, Waste Paper Pulp Mold Interior Finishing | Customizable Solutions
Our automated rotary coating system specializes in applying uniform internal coatings to pulp molded products. Using advanced rotary coating technology, it ensures consistent coverage of barrier coatings, waterproofing layers, or functional surface treatments for various pulp-based containers and packaging products.
Production Line Composition
- Rotary indexing table with multi-station design
- Automated pulp mold loading/unloading system
- Precision spin coating heads with flow control
- UV or thermal curing station (optional)
- Drying tunnel with temperature control
- PLC-based control system with HMI interface
- Quality inspection vision system (optional)
The entire system can be customized to include additional processing stations or specific material handling requirements.
Technical Parameters
| Parameter | Specification | Customization Options |
|---|---|---|
| Model | SC-600 | SC-1000 | SC-1500 | Custom sizes available |
| Coating Stations | 4-8 stations | Expandable up to 16 stations |
| Production Capacity | 30-40 pcs/min | 50-60 pcs/min | 70-80 pcs/min | Speed adjustable |
| Coating Accuracy | ±0.5% volume variation | Adjustable precision control |
| Rotation Speed | 100-3000 RPM | Programmable speed profiles |
| Coating Viscosity Range | 50-5000 cPs | Adaptable to various coatings |
| Power Supply | 380V/3Phase/50Hz | Voltage customization available |
| Air Consumption | 6-8 bar, 500 L/min | Custom compressor options |
Applications
Ideal for internal coating of:
- Food containers (bowls, plates, cups)
- Electronic packaging trays
- Medical packaging products
- Industrial packaging molds
- Agricultural seedling trays
Customization Options
- Tailored number of coating stations
- Specific coating thickness requirements
- Integration with existing production lines
- Special material handling needs
- Custom curing requirements (UV, thermal, IR)
- Multi-layer coating capabilities
- Brand-specific control system preferences
Key Features
- Precision Coating Control: Digital flow meters ensure coating consistency
- Quick Changeover: Modular design allows rapid product changeovers
- Energy Efficient: Optimized energy consumption with smart recovery systems
- Hygienic Design: All contact parts made of SS316 or food-grade materials
- Data Recording: Complete production data monitoring and reporting
- Minimal Waste: Closed-loop coating system reduces material consumption
Support and Services
- On-site installation and commissioning
- Operator training and maintenance programs
- 24/7 remote technical support
- Spare parts guarantee
- Process optimization services
- Annual maintenance contracts
Packing and Shipping
- Export-standard wooden crates
- Climate-controlled packaging for precision components
- Professional shipping documentation
- Worldwide shipping with insurance
- FOB, CIF, or DAP terms available
Frequently Asked Questions
Q: What coating materials can be used with this system?
A: The system handles water-based coatings, solvent-based coatings, and various functional barrier coatings. Specific material compatibility can be customized.
Q: How is coating thickness controlled?
A: Through precise rotation speed control, flow rate regulation, and programmable recipe management.
Q: Can the line handle different product sizes?
A: Yes, quick-change fixtures and programmable settings allow rapid size changeovers.
Q: What level of customization do you offer?
A: We provide complete custom engineering from basic modifications to fully tailored solutions.
Q: How long is the delivery time for customized equipment?
A: Typically 8-12 weeks depending on the level of customization required.
Q: Do you provide sample testing services?
A: Yes, we offer sample testing and process development in our technical center.
Q: What after-sales support is available?
A: We provide 24-month warranty, online support, and optional maintenance contracts.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin