High-Efficiency UV-C Conveyor Tunnel for Continuous Food Surface Sterilization | Customizable for Packaged Goods
Our industrial-grade UV-C conveyor sterilization tunnel delivers non-thermal, chemical-free disinfection for food surfaces and primary packaging. Utilizing high-output germicidal UV-C lamps, it effectively reduces pathogenic and spoilage microorganisms (such as E. coli, Salmonella, Listeria) to enhance product safety and shelf life.
- Infeed Conveyor Section (Synchronizable)
- Stainless Steel Process Tunnel with Safety Interlocks
- High-Output Germicidal UV-C Lamp Arrays (Top & Bottom)
- Customizable Reflective Chamber for Maximum Intensity
- Variable Speed Control Drive System
- Real-time UV Intensity Monitoring Sensors
- Exhaust Ventilation System (Optional)
- Outfeed Conveyor Section
- Main Control Panel with HMI Touchscreen
| Parameter Category | Details & Specifications |
|---|---|
| Sterilization Technology | Continuous-wave Germicidal UV-C (254nm) or Pulsed Light (Customizable) |
| Effective UV Dose | Adjustable, typically 10 - 100 mJ/cm² (Customizable based on belt speed) |
| Conveyor Belt Type | FDA-approved food-grade mesh or solid belt; width customizable (e.g., 300mm, 600mm, 1000mm) |
| Conveyor Speed | Variable, 0.1 - 5 meters/minute (speed determines UV dose) |
| Lamp Configuration | Modular lamp arrays; number and power customizable |
| Power Requirements | 380V / 50Hz or customizable to regional standards (e.g., 480V / 60Hz) |
| Control System | PLC with HMI; data logging; automatic lamp life monitoring |
| Construction Material | 304 or 316 Stainless Steel (contact parts) |
| Safety Features | Safety interlocks, UV-blocking viewing windows, automatic shutdown on door opening |
Ideal for surface decontamination of baked goods, fresh produce, meats, cheeses, sushi, ready-to-eat meals, as well as for treating packaging materials like trays, clamshells, bottles, and films before filling.
We provide extensive customization to meet specific process needs. Options include conveyor width/length, belt type, UV lamp intensity and layout, integration with upstream/downstream equipment, and material finishes (e.g., IP65 washdown rating for high-hygiene zones).
- Chemical-Free & Residue-Free: Safe for food contact, no chemical residues or taste alteration
- Low Operating Cost: Energy-efficient compared to thermal methods; minimal maintenance
- Instantaneous Effect: Microorganisms are inactivated instantly upon exposure at the correct dose
- Validatable Process: Enables critical control point (CCP) validation with dose monitoring
- Hygienic Design: Smooth surfaces, easy to clean and maintain
Comprehensive support package includes installation supervision, operational training, performance validation protocol assistance, spare parts supply, and preventive maintenance contracts.
Equipment is securely packaged in weatherproof wooden crates with internal bracing. Standard shipping terms are FOB, with CIF/DAP options available upon request.
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Does UV-C affect the taste, color, or nutrients of food?When used at appropriate doses for surface treatment, UV-C has minimal to no impact on the sensory or nutritional qualities of most foods.
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Can this system be integrated into my existing packaging line?Yes. The modular and customizable design allows us to adapt the inlet/outlet, conveyor height, and speed to match your line seamlessly.
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How is the effective UV dose controlled and monitored?The system uses calibrated UV sensors and PLC control. The dose is controlled by adjusting conveyor speed and is logged for process validation.
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Are there safety concerns regarding UV radiation leakage?No. The chamber is fully enclosed with safety interlocks that instantly cut power to UV lamps if any access panel is opened during operation.
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What is the lead time for a custom-configured system?Lead time varies based on the level of customization. Standard models have shorter lead times, while fully bespoke systems require detailed engineering. We provide a project timeline after finalizing specifications.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.