Precision 360° Internal Spray Coating Machine for Pulp Molding Industrial Containers & Furniture Components - Customizable Coating Thickness 5-50 microns
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
30~45 Days
Brand:
OSMANUV
Product Description
Precision 360° Internal Spray Coating Machine
Production Line Overview
Our Internal Spray Coating Production Line is a fully integrated, modular system designed for seamless workflow across furniture panels and molded pulp products. The standard production line includes:
- Automatic Feeding System: Vacuum suction or conveyor feeding for furniture panels; robotic pick-and-place for molded pulp products
- Dust Removal & Ionization Unit: Eliminates surface particles and static charge for optimal coating adhesion
- Core Spray Coating Station: Reciprocating spray for furniture panels (2-8 guns) or rotary system for molded pulp products (12-24 stations)
- Precision Coating Delivery: Pneumatic diaphragm pumps with pressure stabilization
- Drying/Curing Tunnel: Modular IR or convection drying with zoned temperature control (ambient to 120°C)
- Automatic Unloading & Stacking: Organized collection of finished products
- Centralized PLC Control Panel: Touch-screen HMI with Mitsubishi or Delta components for recipe management
Note: Line configuration is fully customizable to fit your specific factory space and production volume.
Product Description
This high-precision, automated solution applies uniform functional coatings to internal and external surfaces of furniture panels and molded pulp products.
Furniture Panel Applications: Utilizes reciprocating spray technology for even coverage on flat panels, cabinet doors, and decorative boards. Handles solid wood, MDF, particleboard, and composite materials.
Molded Pulp Packaging: Employs advanced rotary/spin-coating technology with custom-engineered fixtures. Centrifugal force ensures even coating distribution across complex interior geometries, including deep corners and sidewalls.
Ideal for applying waterproof, oil-proof, high-temperature resistant (exceeding 100°C), and surface hardening coatings that meet food safety standards. Guarantees consistent coating weight (5-50 microns), eliminates manual errors, and reduces material waste with coating utilization reaching nearly 100%.
Technical Parameters
| Parameter | Furniture Panel Configuration | Molded Pulp Configuration | Customization Range |
|---|---|---|---|
| Number of Stations | Continuous conveyor | 12-24 stations (rotary) | Customizable from 1 to 24+ stations |
| Production Output | 2800-3000 m²/8 hours | 1000-6000 units/hour | Fully Customizable based on product size |
| Effective Working Width | Up to 2020mm | N/A (fixture-based) | Customizable from 650mm to 2000mm+ |
| Coating Thickness | 5-50 microns (adjustable) | 5-50 microns (adjustable) | Customizable dispense volume |
| Spray System | Reciprocating guns (2-8 pcs) | Rotary/spin coating with precision nozzles | Customizable gun quantity and type |
| Control System | PLC with HMI (Mitsubishi/Delta) | PLC with HMI (Mitsubishi) | Customizable software, data logging |
Applications
Furniture & Wood Products:
- Panel furniture (office, kitchen, bathroom)
- Engineered flooring
- Decorative wall panels and doors
- Window frames and moldings
Molded Pulp & Packaging:
- Food containers (bowls, plates, trays, lunch boxes)
- Disposable tableware (cups, soup containers)
- Industrial protective packaging
- Agricultural trays
Additional Materials: Plastic products, aluminum composite panels, glass and decorative building materials
Customization Options
- Custom Fixture Design: Holding fixtures tailored to your product's exact internal geometry
- Spray Gun Configuration: Customizable number and arrangement of guns (2-8) based on product complexity
- Station Quantity: Customizable from single-station R&D units to high-speed 24-station rotary systems
- Coating Method: Customizable selection of reciprocating spray, rotary spin coating, or combination
- Coating Type Compatibility: Systems configured for water-based, UV-curable, PU varnishes, and eco-friendly coatings
- Material Construction: Choice of cold-rolled steel with electrostatic paint or SUS 304 stainless steel
Key Features
- Dual-Market Versatility: One system configured for both furniture panels and molded pulp packaging
- 360° Uniform Coverage: Spin technology ensures seamless coating on complex 3D shapes with deep recesses
- Precision & Repeatability: PLC-controlled systems ensure consistent coating weight, reducing reject rates
- Material Waste Reduction: Automated application minimizes overspray; coating utilization up to 100%
- Eco-Friendly Operation: Compatible with water-based and low-VOC coatings
- Stainless Steel Construction: SUS 304 for corrosion resistance and food-grade compliance
Support and Services
- Pre-Sales Engineering Consultation: Analysis of your specific samples and coating requirements
- Sample Testing: Test your products in our demonstration center
- Installation & Commissioning: On-site setup, calibration, and integration
- Comprehensive Training: Hands-on training for operators and maintenance staff
- Warranty: 12-month warranty on whole machine (1 year mechanical, 6 months electrical)
- Remote Support: 24/7 online technical support
- Lifetime Support: Lifelong consultation and spare parts availability
Packing and Shipping
Packing: All system modules securely packed in custom-sized, reinforced export wooden crates with waterproof lining and shock-absorbing materials.
Shipping Details:
- Port of Loading: Shenzhen / Guangzhou, China
- Lead Time: 25-40 working days after finalization of customization
- Shipping Method: Sea (FCL/LCL), air freight, or express courier
- Shipping Terms: FOB, CIF, CNF, DDP - customizable based on location
Frequently Asked Questions
Q: What is the difference between spray coating and spin coating for molded pulp?
A: Spray coating uses compressed air to atomize coating; spin coating uses centrifugal force for even distribution on complex shapes. Our lines can be customized with either technology based on your product requirements.
Q: Can this line handle different product shapes on the same production line?
A: Yes. The key is customizable fixtures. Changeover between products involves swapping fixtures and loading a different PLC recipe, completed in minutes.
Q: What types of coatings can be applied?
A: The system is compatible with water-based acrylics, PU varnishes, UV-curable coatings, PFAS-free oil-barrier coatings, and bio-polymer films. Fluid path components can be customized for specific viscosities.
Q: How is coating thickness controlled?
A: Thickness is controlled by programmable parameters: spray pressure, rotational speed, conveyor speed, and material viscosity. All parameters stored in PLC for repeatability (5-50 microns range).
Q: What is the warranty period?
A: Standard warranty is 12 months for the whole machine (1 year mechanical, 6 months electrical components).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin