High-Speed Automated Spray Coating Line for Furniture Panels – 5-20 m/min Production with Customizable Gun Configuration for MDF & Particleboard
Price:
Negotiation
MOQ:
1 Set
Delivery Time:
30~40 Days
Brand:
OSMANUV
Product Description
High-Speed Automated Spray Coating Line for Furniture Panels – 5-20 m/min Production with Customizable Gun Configuration for MDF & Particleboard
Product Overview
Our Automated Spray Coating Production Line is a high-efficiency, continuous finishing system specifically engineered for applying uniform surface coatings to flat furniture panels such as MDF, particleboard, plywood, solid wood, and composite boards. Ideal for primers, basecoats, topcoats, UV-curable paints, and water-based coatings.
Production Line Composition
Our fully integrated, modular system includes:
- Automatic Feeding Conveyor for smooth panel infeed
- Dust Removal & Ionization Unit for optimal coating adhesion
- Precision Roller Coater / Spray Coating Chamber with reciprocating spray guns
- Paint Supply & Circulation System with precision pressure regulators
- Leveling Tunnel for smoother surface before drying
- Drying/Curing Oven with zoned temperature control
- Air Cooling Section to reduce panel temperature
- Automatic Unloading & Stacking Unit
- Centralized PLC Control Panel with touch-screen HMI
Note: Line configuration is fully customizable to fit your specific production space and output requirements.
Technical Specifications
| Parameter | Standard Model A | High-Speed Model B | Customization Range |
|---|---|---|---|
| Effective Working Width | 650mm / 1300mm | 1300mm / 2000mm | Customizable from 650mm to 2500mm |
| Panel Thickness Range | 3 - 80 mm | 3 - 120 mm | Customizable up to 150mm |
| Conveyor Speed | 1 - 10 m/min (stepless) | 5 - 20 m/min (stepless) | Customizable speed range (0-30 m/min) |
| Number of Spray Guns | 2 reciprocating guns | 4-8 reciprocating guns | Customizable from 2 to 12 guns |
| Coating Thickness Control | 5 - 50 microns (adjustable) | 5 - 80 microns (adjustable) | Customizable via PLC & gun parameters |
| Drying/Curing Method | IR drying oven (3 zones) | IR + UV curing (combination) | Customizable (IR, UV, convection, or hybrid) |
| Control System | PLC + HMI (Delta) | PLC + HMI (Mitsubishi) with recipe storage | Customizable (Mitsubishi, Delta, etc.) |
Applications
- Panel Furniture: MDF, particleboard, plywood, solid wood panels
- Decorative Boards: Wall panels, ceiling panels, door skins
- Engineered Flooring: Priming and topcoating of WPC or solid wood flooring
- Kitchen Cabinets & Bathroom Vanities
- Office Furniture: Desktops, partition panels, storage units
- Musical Instruments & Craft Items
Key Features
- Reciprocating Spray Technology with servo-driven rail
- High Transfer Efficiency saving 20-30% paint compared to manual spraying
- PLC Precision Control with up to 100 recipe storage
- Automatic Paint Circulation for consistent viscosity
- Zoned Drying Control for optimal curing
- Energy-Saving Design with insulated oven panels
- Rapid Color Change capability (5-10 minutes)
- Comprehensive Safety systems and easy maintenance
- Dust-Free Environment with enclosed spray chamber
Support and Services
- Pre-Sales Consultation and sample testing
- Layout Design with 2D/3D drawings
- Installation & Commissioning by experienced technicians
- Comprehensive Training for operators and maintenance staff
- 12-month warranty for mechanical parts, 6 months for electrical components
- 24/7 Remote Support via phone, email, or video call
- Guaranteed availability of genuine spare parts
Frequently Asked Questions
Q1: What types of coatings can this automated line apply?
A: The line is compatible with most wood coatings including water-based, solvent-based, UV-curable, PU, NC, and acid-curing paints. Components can be customized based on your specific coating chemistry.
Q2: How much paint can I save compared to manual spraying?
A: Our automated systems typically achieve 70-80% transfer efficiency, meaning 20-30% less paint waste compared to manual spraying.
Q3: How long does it take to change colors?
A: With optional automatic flushing system: 5-10 minutes. Without flushing system: 15-20 minutes for manual cleaning.
Q4: Can the line be upgraded later for higher speed or additional functions?
A: Absolutely. The modular design allows future upgrades such as adding more spray guns, extending the drying oven, or integrating additional modules. Discuss your future plans for a customizable upgrade path.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Osmanuv Machinery Equipment Co., Ltd
Location
28 the second industrial, Liu chong wei , Wanjiang ,DongGuan , Guangdong, China
Contact Person
Zhang guoxin