Copper Plating Machine for Steel & Aluminum Wire with 40-60°C Temperature Control and 250-300g/L Copper Concentration
Price:
USD 40000～700000/SET
MOQ:
1 set
Delivery Time:
2～4 months
Brand:
SUNTECH
Product Description
Copper Plating Machine for Steel and Aluminum Wire
Professional electroplating equipment designed for copper coating applications on steel wire, aluminum wire, and aluminum magnesium alloy wire with precise process control and consistent results.
Production Process Technology
CCA & CCAM Wire Process (Copper Clad Aluminum)
Complete 15-step process: Pay off → Degreasing → Water rinsing → Pickling → Water rinsing → Chemical zinc plating 1 → Water rinsing → Dezinc → Water rinsing → Chemical zinc plating 2 → Water rinsing → Pre-plating copper → Water rinsing → Acid copper plating → Water rinsing → Hot water rinsing → Drying → Take up
CCS Wire Process (Copper Clad Steel)
Streamlined 13-step process: Pay off → Cathode discharge oil → Water rinsing → Anode discharge oil → Water rinsing → Pickling → Water rinsing → Pre-plating copper → Water rinsing → Acid copper plating → Water rinsing → Hot water rinsing → Drying → Take up
Key Process Functions
- Degreasing: Removes surface oil to ensure coating adhesion
- Pickling: Eliminates surface oxides for clean substrate
- Water Rinsing: Thorough cleaning between tanks to prevent contamination
- Chemical Zinc Plating: Forms dense zinc alloy layer for improved binding
- Pre-Copper Plating: Creates foundational coating for enhanced adhesion
- Acid Copper Plating: Builds thick copper coating for superior conductivity
Solution Specifications
| Process | Component | Concentration | Temperature |
|---|---|---|---|
| Pre-Plating Copper | Cu2+ | 10-17 g/L | 50-60°C |
| K2CO3 | 20-30 g/L | ||
| pH | 9.0-10.5 | ||
| Temperature | 50-60°C | ||
| Acid Copper Plating | CuSO4·5H2O | 250-300 g/L | 40-50°C |
| H2SO4 | 60-100 g/L | ||
| Cl- | 100-150 mg/L | ||
| Leveling Agent | 3-15 ml/L | ||
| Temperature | 40-50°C |
Application Areas
CCA & CCAM Wire Applications
- High frequency signal transmission lines
- Power cable textile shield wires
- Electronic components connectors
CCS Wire Applications
- Communication cable central conductors
- Communication cable shielded braided wires
- Electronic component pin lines
- Twisted ground wires and electrified railway lines
- Decorative or corrosion protection threads
Technical Support & Services
Comprehensive training program includes:
- Correct operating procedures and methodologies
- Proper maintenance protocols and schedules
- Accurate technological process control techniques
- Troubleshooting for common operational issues
Packaging & Shipping
Standard pallet packaging available with customization options according to specific customer requirements. Shipping ports: Shanghai / Ningbo.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hangzhou Suntech Machinery Co, Ltd
Location
NO.58, LEITING ROAD. HANGZHOU, CHINA
Contact Person
Vivian