1860Mpa PC Steel Wire Production Line - 15,000 Tons Annual Capacity for Prestressed Concrete
This comprehensive production line includes wire drawing machinery and steel wire heat treatment stabilizing equipment for manufacturing high-strength prestressed concrete steel wire.
- Transmission System: AC frequency conversion motor with joint group narrow V belts and hard gear surface decelerator
- Blocks: High-quality ductile cast iron construction with tungsten carbide spraying, surface fineness Ra≥0.8, hardness ≥HRC60
- Die Box: Rotating design with optional direct/indirect water cooling, tungsten carbide-coated tuning rollers with hardness over HRC55
| Items | Unit | LZ9-12/1200 | LZ10/800 | LZ9/700 | LZ10/560 | LZ10/400 |
|---|---|---|---|---|---|---|
| Reel diameter | mm | 1200 | 800 | 700 | 560 | 400 |
| Draw passage | time | 9-12 | 10 | 9 | 10 | 10 |
| Incoming diameter | mm | Φ14-8 | Φ10-8 | Φ8-6.5 | Φ6.5-5.5 | Φ14-8 |
| Outgoing diameter | mm | Φ5-3 | Φ4-3 | Φ3-2.5 | Φ2-1.8 | Φ1-0.8 |
| Wire drawing speed | m/min | 300 | 360 | 480 | 720 | 840 |
| Incoming strength | Mpa | ≤1300 | ≤1300 | ≤1300 | ≤1300 | ≤1300 |
| Total compressibility | % | 87.24-85.94 | 84-85.94 | 85.94-85.21 | 90.53-89.29 | 87.24-84 |
| Average compressibility | % | 20.48-19.58 | 18.42-19.58 | 19.58-19.13 | 21.00-20.02 | 18.61-16.74 |
| Single motor power | Kw | 110-90 | 90-55 | 75-55 | 37-22 | 15-7.5 |
Annual production capacity of 15,000 tons for PC wire with diameters ranging from φ5.0 to 9.0mm. Products include smooth, screw-thread, or three-sided indented surface configurations meeting GB/T5223 China standards and international equivalents.
| Type | Nominal Diameter (mm) | Tensile Strength (Mpa) | Relaxation (1000h) | Standards |
|---|---|---|---|---|
| Spiral Ribs | 3.8,4.0,5.0,6.0,6.25,7.0,7.5,8.0,9.0,9.4,9.5,10.0,10.5 | 1470,1570,1670,1770,1860 | Normal≤8% Low relaxation≤2.5% |
GB/T5223, BS5896, JISG3536, EN10138-2 |
| Spiral Ribs | 5.03 | 1550,1620,1720 | ASTMA881, AS/NZS4672.1 | |
| Spiral Ribs | 4.88,4.98,6.35,7.01 | 1620,1655,1725 | ASTMA421 | |
| Plain Surface | 3.0,4.0,5.0 | 1470,1570,1670,1770,1860 | Normal≤8% Low relaxation≤2.5% |
GB/T5223, ASTMA421, ISO6934-2, Bs5896, TIS95-2540, AS/NZS4672, JISG3536, UNE36094, ASTMA648, EN10138-2, SS141757, NEN3868, ASTMA911 |
| Plain Surface | 6.0,7.0,8.0 | 1470,1570,1670,1770 | ||
| Plain Surface | 9.0,10.0,12.0 | 1470,1570,1670 |
Supplier guarantees production process, product quality, machine functionality, and production capacity throughout the warranty period. All equipment meets international quality standards for prestressed concrete applications.
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