Spring Wire Production Line 6-16mm Oil Quenching & Tempering with ±5°C Temperature Control and EN10270-2:2011 Compliance
Price:
50000
MOQ:
1
Delivery Time:
Negotiable
Product Description
Spring Wire Production Line Overview
This advanced oil quenching and tempering production line utilizes induction heating technology to manufacture high-quality spring wire with precise temperature control and consistent mechanical properties.
Production Workflow
The complete manufacturing process follows this sequential workflow:
- Pay off → Pinch rolls set No. 1 → HV-Straightener → Pinch rolls set No. 2
- Cleaning unit → Induction Quenching No.1 → Induction Quenching No.2 → Induction Quenching No.3
- Heat holding → Jet-cooling for Quenching → Induction Tempering → Heat holding
- Jet-cooling for Tempering → Flaw detector → Pinch rolls set No. 3 → Oiler
- Shearing → Wire separating → Wire take-up
Technical Specifications
| Parameter | Specification |
|---|---|
| Raw Material | Steel grades SiCr and SiCrV classes FD, TD, VD |
| Diameter Range | φ8.0 - φ16.0 mm |
| Working Speed | Φ9.0mm: 20m/min; φ14.5mm: 7.5m/min |
| Induction Quenching Temperature | ≤1000°C constant and adjustable (920-1000°C) |
| Induction Tempering Temperature | ≤650°C constant and adjustable (450-650°C) |
| Temperature Control Accuracy | ≤ ±5°C |
| Take-up Coil Dimension | φ1700-φ2200mm |
| Maximum Take-up Coil Weight | ≥2000kg |
| Center Elevation | 1000mm |
| Production Method | Continuous production |
Quality Standards & Performance
EN10270-2:2011 Compliance
Spring wires produced by this production line maintain uniform straightness and consistent mechanical properties. Tensile strength fluctuation within the same coil is ≤50MPa, ensuring reliable performance for demanding applications.
Production Line Components
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hangzhou Suntech Machinery Co, Ltd
Location
NO.58, LEITING ROAD. HANGZHOU, CHINA
Contact Person
Vivian