Automatic Galfan Coated Steel Wire Production Line with 100m/Min Speed and 1.0-4.5mm Wire Diameter
Price:
200000
MOQ:
1
Delivery Time:
Negotiable
Product Description
Galfan Coated Steel Wire Production Line Zn-Al Coating Line with Bobbin Spooler Take-up
Hot Dip Galfan Coating Line
This steel wire hot-dip Galfan coating line is suitable for the galvanizing of various steel wires, including low carbon steel wire, medium carbon steel wire, and high carbon steel wire.
Product Parameters
- Steel wire: high/medium/low carbon steel
- Diameter: 1.6~4.0mm, 4.0~8.0mm
- Plating thickness: 150~450g/m2
- Wire number: 6~24 wires
- DV value: 30~120 mm•m/min
- Production capacity: 1000~20000 ton/year
Product Description
1. The production process
Traditional single layer galvanizing technique (complex flux solution treatment)
Wire feeding (disk type/spool type) - electrolytic degreasing - water rinsing - fumeless acidic rinse - water rinsing - drying - hot-dip galvanizing (electricity/natural gas/ liquefied petroleum gas) - wiping (nitrogen/oiled charcoal) - air/water cooling - post treatment (passivation/waxing) - wire take-up (inverted type/spool type)
Wire feeding (disk type/spool type) - electrolytic degreasing - water rinsing - fumeless acidic rinse - water rinsing - drying - hot-dip galvanizing (electricity/natural gas/ liquefied petroleum gas) - wiping (nitrogen/oiled charcoal) - air/water cooling - post treatment (passivation/waxing) - wire take-up (inverted type/spool type)
2. Introduction of chief parts
| Number | Equipment name | Quantity |
|---|---|---|
| 1 | Hot water washing | 1 set |
| 2 | Alkali cleaning | 1 set |
| 3 | Three lever water rinsing | 1 set |
| 4 | Acid pickling tank | 1 set |
| 5 | Three level water washing tank | 1 set |
| 6 | Fluxing tank | 1 set |
| 7 | Drying oven | 1 set |
| 8 | Hot dip galvanizing furnace | 1 set |
| 9 | Water cooling system | 1 set |
| 10 | Water washing tank | 1 set |
| 11 | Electric control cabinet | 3 sets |
| 12 | Passive pay off machine | 20 sets |
| 13 | Inverted take-up machine | 20 sets |
3. Zinc pot
Considering the heating characteristics of the round-corner zinc pot, the side heating form is adopted. The natural gas high-speed burner is arranged in the diagonal corner of the hot-dip galvanizing furnace. The outlet speed of the combustion product of the high-speed burner can reach 120~160m/s. It mixes with the original flue gas through the furnace space and continuously surrounds the outside of the hot-dip galvanizing pot. With pulse combustion control, it can achieve instantaneous and rapid temperature circulation, and uniform heat conduction evenly transmits heat to every part of the hot-dip galvanizing pot. At the same time, it can be understood that this circulating heat flow mixes and absorbs the local heat generated by the burner combustion, and evenly surrounds the outer wall of the zinc pot in a radial shape, from top to bottom, from front to back, so it can produce uniform and high-efficiency heat transfer effects, greatly improving the life of the zinc pot.
Packaging & Shipping
We can pack it by pallet, or according to the customers' specific requirements.
Our Services
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
- Correct operating mode
- Correct maintenance way
- Remove simple problem
FAQ
If you have any interest in our machines, please feel free to contact with us.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hangzhou Suntech Machinery Co, Ltd
Location
NO.58, LEITING ROAD. HANGZHOU, CHINA
Contact Person
Vivian