2.5 TPD Electro Galvanized Zinc Coating Machine with PLC Control for 0.7-3.0mm Wire Diameter
This electro galvanized zinc flake coating machine is a complete production line designed for manufacturing high-quality galvanized wires with PLC control system for automated operation.
| Parameter | Value |
|---|---|
| Production Capacity | 2.5 TPD (500 tons/month) |
| Wire Diameter Range | 0.7mm - 3.0mm |
| Wire Quantity | 48 wires simultaneously |
| Galvanizing Thickness | 10-40g/m² |
| DV Value | 60mm*m/min |
| Wire Material | SEA1006, SEA1008 |
| Control System | PLC Automation |
| Heating Method | Electric Heating |
- Wire pay-off
- Electrolytic acid pickling
- Water washing
- Activization
- Galvanizing
- Water washing
- Hot water washing
- Drying
- Wire take-up
| Parameter | Specification |
|---|---|
| Wire Material | SEA1006, SEA1008 |
| Quantity of Wire | 48 wires |
| Galvanizing Method | Electroplating |
| Wire Diameter | Φ0.7mm-Φ3.0mm |
| Reference Wire Diameter | Φ0.9mm |
| Distance Between Wires | 28mm |
| Total Distance | 1316mm |
| Wire Passing Height Inside Tank | 950mm |
| Length of Galvanizing Tank | 27m |
| Heating Method | Electric Heating |
| Wire Take Up | Φ450mm coiler |
D630 spool up-draft pay off mechanism for consistent wire feeding.
Tank Material: PP + Steel Structure | Number of Tanks: 2 Parts * 7.5m | Rectified Power Supply: 2 Sets, 15V, 4000A | Rinse and Wipe: Air Blower, Turbo Blower
Tower: Double-layer PP Plate, Diameter 700mm, Height 4000mm | Fan: Power 7.5kW, FRP Anticorrosive | Air Volume: 3000 m³/h
Tank: PP Board | Liquid supply: 3 corrosion-resistant lift pumps (0.55kW/set) | Number of trays: 3 overflow trays
Tank material: PP + steel structure | Number of tank: 3 parts * 9m | Rectifier source: 3 sets, 12V, 4000A | Rinse and wipe: air blower, turbo blower
D450mm Horizontal Take-up Machine for final wire collection
Tank material: PP | Rinse: 2 times | Liquid supply: 2 corrosion-resistant pumps (ABB, 0.55kW) | Residual liquid wiping: air blower, 1 set of turbo blower
Furnace body: Q235 (furnace frame), steel plate, aluminum silicate fiber cotton | Heating: LPG heating, automatic temperature control system | Temperature range: 150-250℃
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