ECE R100 Standard Vertical Vibration Testing Machine 3kN to 350kN for Automotive Batteries
The ECE R100 Standard Vertical Vibration Testing Machine is engineered to evaluate the safety and durability of automotive battery systems under vibration conditions. It simulates real-world vibration environments in the laboratory, enabling precise assessment of impact strength and long-term reliability for electric vehicle battery packs and high-voltage components.
The following standards define the safety, performance, and testing requirements applicable to automotive batteries and electric vehicle battery systems:
- EN 50342-1 and EN 50342-2: General requirements and performance testing standards for batteries, applicable to various battery types including automotive batteries. They specify performance and safety requirements.
- ECE R100 (Economic Committee Regulation 100): An international standard specifying safety performance requirements for battery systems and high-voltage electrical components of electric vehicles.
- EN 60068-2-64: A standard for vibration performance testing of equipment, applicable to automotive batteries. Vibration testing ensures the battery operates properly in the vibration environment encountered during vehicle operation.
The ASLI brand ES series electromagnetic vibration system simulates vibration environments under laboratory conditions, testing the impact strength and reliability of various vibration test applications. It supports model simulation and reproduction of sinusoidal, random, resonant search and dwell, classical shock, and road simulation. This system is essential for product quality assurance and new product research and development.
| Model | Rated Sine Force (N) | Rated Random Force (N) | Frequency Range (Hz) | Rated Acceleration (m/s²) | Rated Speed (m/s) | Rated Displacement (p-p) mm | Max. Loading (Kg) | Moving Coil (Kg) | Dimension of Moving Coil (mm) |
|---|---|---|---|---|---|---|---|---|---|
| ES-3 | 3000 | 3000 | 3–3500 | 1000 | 1.6 | 25 | 100 | 3.5 | Φ150 |
| ES-3a | 3000 | 3000 | 3–3500 | 400 | 1.6 | 40 | 120 | 9 | Φ230 |
| ES-6 | 6000 | 6000 | 3–3500 | 1000 | 1.6 | 25 | 180 | 6.5 | Φ230 |
| ES-6a | 6000 | 6000 | 3–3500 | 1000 | 1.6 | 51 | 250 | 12 | Φ230 |
| ES-10 | 10000 | 10000 | 3–3000 | 1000 | 1.8 | 51 | 270 | 14 | Φ240 |
| ES-20 | 20000 | 20000 | 3–3000 | 1000 | 1.8 | 51 | 300 | 30 | Φ320 |
| ES-30 | 30000 | 30000 | 3–2800 | 1000 | 1.8 | 51 | 450 | 40 | Φ450 |
| ES-40 | 40000 | 40000 | 3–2800 | 1000 | 1.8 | 51 | 500 | 50 | Φ450 |
| ES-50 | 50000 | 50000 | 3–2700 | 1000 | 1.8 | 51 | 750 | 50 | Φ450 |
| ES-60 | 60000 | 60000 | 3–2700 | 1000 | 1.8 | 51 | 750 | 60 | Φ450 |
| ES-100 | 100000 | 100000 | 3–2500 | 1000 | 1.8 | 51 | 1000 | 90 | Φ450 |
| ES-120 | 120000 | 120000 | 3–2200 | 1000 | 1.8 | 51 | 1100 | 90 | Φ500 |
| ES-160 | 160000 | 160000 | 3–2100 | 1000 | 1.8 | 51 | 1500 | 150 | Φ600 |
| ES-200 | 200000 | 200000 | 3–2000 | 1000 | 1.8 | 51 | 2500 | 200 | Φ650 |
| ES-350 | 350000 | 350000 | 3–1700 | 1000 | 1.8 | 51 | 4500 | 300 | Φ870 |
- With forced air cooling.
- The force range is 3 kN to 70 kN.
- The ratio of random excitation force to sinusoidal excitation force is 1:1.
- 2 times sinusoidal impact force (3 times optional).
- Peak displacement values: 25 mm, 40 mm, 51 mm, 76 mm, 100 mm.
- Lightweight armature with optimized design provides strong anti-vibration performance.
- The air spring at the trunnion position delivers remarkable vibration isolation.
- The central chamber air spring offers strong bearing capacity and excellent low-frequency performance.
- Dual magnetic circuit design ensures small magnetic leakage and a uniform magnetic field.
- Available test functions include sine, random, impact, and more.
- Excellent heat dissipation effect and low noise.
- Efficient and reliable power amplifier.
The air-cooled vibration test system with sliding table supports both horizontal and vertical tests. It is easy to flip and provides a simple two-way switching mode.
The power amplifier adopts a high-performance MOSFET or IGBT module, offering ultra-high stability and reliability.
The air-cooled vibration test system complies with European standard test requirements. Its power amplifier is equipped with an emergency stop button for timely response to emergencies, meeting both United States UL and European CE safety standards.
Please feel free to contact us if you have any questions or needs regarding the ECE R100 Standard Vertical Vibration Testing Machine for Automotive Batteries.
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