Ultrasonic Spiral Winding Machine Automatic PE Strip Coil Welder Plastic Tube Production Equipment 1.5KW
Ultrasonic Spiral Winding Machine – Automatic PE Strip Coil Welder for Plastic Tube Production
Product Overview
The WNRLN USW-1500A is a high-efficiency ultrasonic spiral winding machine designed for automatic PE/HDPE strip coil welding and continuous plastic tube production. Utilizing advanced ultrasonic welding technology, this machine creates strong, seamless spiral-wound tubes with diameters from 50mm to 200mm. Powered by a 1.5KW motor and controlled by a PLC system with touch-screen HMI, it delivers consistent weld quality, adjustable winding speed up to 15m/min, and minimal operator intervention – ideal for manufacturing drainage pipes, ventilation ducts, cable protection conduits, and industrial plastic tubing.
Key Features
- Ultrasonic Welding Technology – High-frequency ultrasonic vibration fuses PE strip layers without adhesives or heat, producing clean, strong, and environmentally friendly welds with excellent structural integrity.
- 1.5KW Industrial Motor – Robust drive system delivers reliable torque for continuous production runs, handling strip widths from 20mm to 80mm with consistent winding tension.
- PLC Automatic Control – Intuitive touch-screen HMI enables precise parameter setting for winding speed (0-15m/min), tube diameter, strip tension, and weld overlap – all adjustable in real time.
- Wide Tube Diameter Range – Quick-change mandrel system supports tube production from 50mm to 200mm diameter, covering most industrial and construction plastic pipe specifications.
- Self-Locking Spiral Design – Patented interlocking strip profile ensures tubes maintain structural rigidity without external clamps or secondary processing.
- Compact Footprint – Machine dimensions 3200*1200*1500mm fit standard factory floors, with integrated control cabinet reducing installation space requirements.
- Energy Efficient – Ultrasonic welding consumes significantly less energy than traditional hot-air or extrusion welding, reducing operating costs by up to 40%.
- Low Maintenance – Air-cooled ultrasonic transducer and sealed bearing assemblies minimize downtime and maintenance intervals.
Applications
- Drainage and sewage pipe manufacturing (municipal & construction)
- Ventilation duct production for HVAC systems
- Cable protection conduit and electrical raceway tubing
- Agricultural irrigation and water supply pipes
- Industrial chemical-resistant plastic piping
- Telecommunication duct and fiber optic protection tubes
- Custom large-diameter plastic profile winding
Technical Specifications
| Machine Model | USW-1500A |
| Welding Technology | Ultrasonic Welding (20kHz Transducer) |
| Motor Power | 1.5KW / 380V / 3 Phase / 50Hz |
| Winding Speed | 0-15 m/min (Inverter Adjustable) |
| Tube Diameter Range | 50-200mm |
| Applicable Strip Width | 20-80mm |
| Applicable Material | PE, HDPE, PP Coil Strip |
| Control System | PLC + 7-inch Touch Screen HMI |
| Cooling Method | Forced Air Cooling |
| Mandrel Type | Quick-Change Cantilever Design |
| Machine Weight | Approx. 850 kg |
| Machine Dimensions | 3200 x 1200 x 1500mm (L*W*H) |
| Noise Level | <75 dB(A) |
| Certification | ISO 9001:2015, CE |
Scope of Supply
- 1 x USW-1500A Ultrasonic Spiral Winding Machine (main unit)
- 1 x Ultrasonic Generator with Transducer Assembly
- 1 x PLC Control Cabinet with Touch Screen HMI
- 3 x Quick-Change Mandrels (50mm, 100mm, 150mm standard)
- 1 x Set of PE Strip Guide Rollers
- 1 x Tension Control System
- 1 x Automatic Cutting Unit
- 1 x Tool Kit and Spare Parts Set
- 1 x Installation and Operation Manual (English)
Quality Assurance & After-Sales
Every WNRLN USW-1500A undergoes comprehensive factory acceptance testing (FAT) including continuous 8-hour production run, weld strength verification, and dimensional accuracy inspection before shipment. Our ISO 9001:2015 certified manufacturing ensures consistent quality. We provide 12-month warranty on the main machine, lifetime technical support, and optional on-site installation and training by our engineers. Spare parts are stocked for express delivery worldwide.
Contact our sales team today for detailed quotation, production video, or to discuss your specific tube manufacturing requirements. OEM and custom configurations available.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.