ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
                                                                                                           
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8 Years
Since 2018
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Professional 4-1/2 Inch Double Row & Turbo Grinding Wheel | 5mm Diamond Segment

Price Negotiable
Price: $1.2-15/pcs
MOQ: 200pcs
Delivery Time: 25-30days
Brand: XRTOOLS
Product Description

1. Problem: Uneven Subfloors and Stubborn Surface Coatings

 

 

  • The Problem: Before installing new commercial flooring or applying fresh concrete sealers, the subfloor must be perfectly flat and free of old adhesives. Using manual scrapers or standard abrasive flap discs to level uneven concrete joints, remove cured epoxy, or grind away hardened thinset is incredibly slow and destroys standard abrasives within minutes.

  • The Result: Missed project deadlines, exhausted contractors, and uneven flooring installations that lead to cracked tiles or pooling water in commercial facilities.

 

 

2. Cause: Abrasive Degradation and Inefficient Dust Clearance

 

 

  • Rapid Abrasive Wear: Concrete and cured adhesives are highly abrasive. Aluminum oxide or zirconia flap discs simply do not have the structural hardness to mill away masonry, causing them to shred and glaze over instantly.

  • Friction Overload: Grinding large surface areas generates massive friction. Flat grinding wheels without proper air channels trap the pulverized concrete dust under the wheel, creating a heat-barrier that stops the grinding process.

 

 

3. Solution: 5mm Thick Diamond Segments and Aerodynamic Cores

 

 

  • High-Concentration Diamond Matrix: Engineered with a massive 0.2" (5mm) thick diamond segment height. These segments are sintered with a high concentration of industrial-grade diamond grit and a cobalt-enriched metal binder, ensuring extreme durability and rapid material removal on the hardest concrete surfaces.

  • Application-Specific Profiles:

    • The Double-Row Configuration: Features two concentric rings of diamond blocks. This is the ultimate tool for aggressive, heavy-duty material removal, thick epoxy stripping, and fast concrete leveling.

    • The Turbo/Spiral Configuration: Features continuous, angled segments. This design maintains constant contact with the surface, providing a much smoother, swirl-free finish. It is ideal for final edge-beveling and surface polishing preparation.

  • Aerodynamic Air-Hole Core: The heavy-duty steel core is perforated with strategic cooling holes. When spinning at high RPMs, these holes act as a vacuum system, drawing air through the wheel to dissipate intense friction heat while simultaneously ejecting heavy masonry dust to prevent clogging.

  • Universal Arbor System: Designed for maximum job-site compatibility, the wheel features a native 7/8" (22.2mm) arbor and includes precision reduction rings for 0.79" (20mm) and 0.63" (16mm) spindles.

 

4. Technical Specifications

 

 
Technical Pillar Imperial Specification Metric Specification Industrial Benefit
Diameter 4-1/2" 115mm Standard size for handheld surface prep grinders.
Arbor Size 7/8" 22.2mm Universal fit for professional angle grinders.
Included Bushings 0.79" & 0.63" 20mm & 16mm Maximum compatibility with older or metric tools.
Segment Thickness 0.2" 5mm Extended lifespan for heavy commercial grinding.
Available Profiles Double Row & Turbo Double Row & Turbo Options for aggressive removal or smooth finishing.
Application Method Dry or Wet Dry or Wet Versatile operation for indoor or outdoor prep.

 

 

5. Professional Industry Applications

 

 

  • Concrete Surface Leveling: Rapidly grinding down high spots, uneven expansion joints, and trip hazards on commercial concrete slabs and sidewalks.

  • Coating & Adhesive Removal: Aggressively stripping away stubborn mastics, cured thinset, heavy epoxy coatings, and painted traffic lines.

  • Masonry Edge Chamfering: Beveling and shaping the rough edges of granite countertops, marble slabs, and architectural concrete blocks.

 

 

6. Operation and Safety Guidelines

 

 

  • Mandatory Dust Extraction: Grinding dry concrete produces hazardous respirable crystalline silica dust. This wheel MUST be used in conjunction with a dedicated angle grinder dust shroud connected to an industrial HEPA vacuum system.

  • Grinding Angle: Do not lay the grinder completely flat. Hold the angle grinder at a slight 5 to 15-degree angle to the work surface. This allows the diamond segments to "bite" into the material and allows the dust to escape through the cooling holes.

  • Let the Tool Work: Do not apply excessive downward pressure. The heavy weight of the angle grinder combined with the extreme hardness of the diamonds is sufficient. Forcing the tool will only cause the motor to burn out and the cup wheel to glaze over.

 

 

7. FAQ: Expert Technical Support

 

 

Q: Should I buy the Double Row or the Turbo/Spiral cup wheel?

 

A: If your goal is to remove material as fast as possible (like taking off a thick layer of old thinset or grinding down a large concrete bump), choose the Double Row. It is aggressive and fast but leaves a rougher surface. If you are preparing a floor for a thin coating or polishing, choose the Turbo/Spiral. It removes material slightly slower but leaves a much smoother, scratch-free finish.

 

Q: Can I use this diamond cup wheel to grind metal or steel rebar?

 

A: No. This metal-bonded diamond tool is formulated strictly for masonry, concrete, and stone. If you attempt to grind exposed steel rebar or metal pipes protruding from the concrete, the metal-on-metal friction will instantly melt the binder and rip the diamond segments off the steel core.

 

 

Q: Why did my cup wheel stop grinding and become smooth?

 

A: This is called "glazing over," which happens when the metal binder holding the diamonds doesn't wear away fast enough, usually caused by grinding concrete that is too soft or applying too much pressure. To fix this, grind into a highly abrasive material (like a standard cinder block or specialized dressing stone) for a few seconds to wear down the metal binder and expose a fresh layer of sharp diamonds.

 

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Location No. 16 Wenchang Road, Huicun Village, Dinggou Town, Jiangdu District, Yangzhou City,Jiang Su Province.
Contact Person Jerry

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