ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
                                                                                                           
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8 Years
Since 2018
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Professional 4-Inch Continuous Rim Blade | Zero-Chip Plunge Cut for Ceramic

Price Negotiable
Price: $1.2-15/pcs
MOQ: 500pcs
Delivery Time: 25-30days
Brand: XRTOOLS
Product Description

1. Problem: Spider-Web Fractures on Delicate Materials

 

 

  • The Problem: When executing tight plunge cuts for plumbing fixtures or trimming glass mosaic sheets, standard blades are too thick. The heavy impact causes brittle glass and soft ceramic glazes to spider-web, requiring the contractor to scrap the tile and start over.

  • The Result: Wasted expensive decorative materials, ruined waterproof membranes from jagged cuts, and massive time loss on detailed bathroom or kitchen installations.

 

2. Cause: Thick Kerfs and Micro-Vibrations

 

  • Excessive Material Displacement: A standard 2.0mm kerf forces too much material out of the way at once, exceeding the tensile strength of glass and causing it to shatter.

  • Cold-Pressed Porosity: Cheap cold-pressed bonds have microscopic air pockets that create high-speed vibrations, hammering the tile rather than slicing it.

 

3. Solution: 1.0mm Kerf and High-Density Sintering

 

  • Ultra-Thin 1.0mm Profile: Engineered with a microscopic 1.0mm kerf. This removes the absolute minimum amount of material, allowing the blade to glide through glass and delicate ceramics like a surgical scalpel with zero lateral pressure.

  • Hot-Pressed Continuous Rim: The high-tonnage hot-pressing process creates a micro-dense, non-porous metal bond. This eliminates all harmonic vibration at high RPMs, guaranteeing a mirror-smooth, factory-edge finish without a single micro-fracture.

  • Agile 4-Inch Footprint: The compact 100mm diameter is highly maneuverable, allowing for perfect, tight circular cuts around shower valves and electrical boxes.

 

4. Technical Specifications

 

Technical Pillar Imperial Specification Metric Specification Industrial Benefit
Diameter 4" 100mm Ultimate agility for detailed plunge cuts.
Arbor Size 5/8" 15.88mm Direct fit for compact tile saws and small grinders.
Kerf Thickness 0.04" 1.0mm Prevents shattering on highly brittle materials.
Rim Geometry Continuous Continuous Zero-impact cutting for a flawless, polished edge.
Manufacturing Hot-Pressed Sintered Hot-Pressed Sintered Eliminates micro-vibrations and holds diamonds tight.
Max RPM 15,300 RPM 15,300 RPM Optimized for high-speed handheld detail tools.

 

 

5. Professional Industry Applications

 

 

  • Decorative Mosaics: Slicing through mesh-backed glass mosaics, pebble tiles, and intricate subway tile layouts.

  • High-End Backsplashes: Surgical plunge cuts for electrical outlets in delicate ceramic and glass kitchen backsplashes.

  • Custom Trim Work: Creating perfect 45-degree miter cuts on thin ceramic pencil moldings and edge trims.

 

 

6. Operation and Safety Guidelines

 

 

  • No Side Grinding: The 1.0mm core is exceptionally thin and designed strictly for straight vertical cutting. Never use the side of this blade to grind or shape the edge of a tile, as it will instantly warp and destroy the core.

  • Tape the Cut Line: For the absolute cleanest cut on painted-back glass tiles, apply a strip of masking tape over the cut line before sawing to prevent the paint from flaking.

  • Water Recommended: While capable of brief dry cuts, using a wet tile saw or applying water with a sponge will keep the ultra-thin steel core cool and prevent it from warping.

 

 

7. FAQ: Expert Technical Support

 

 

Q: Can I use this blade to cut through a 2-inch thick granite slab?

 

A: No. The 1.0mm ultra-thin core is engineered specifically for delicate, thin materials. Pushing it through thick, dense granite will cause the thin steel core to flex, warp, and bind in the cut.

 

Q: Will this fit my standard 4.5-inch angle grinder?

 

A: This blade features a 5/8" (15.88mm) arbor, which is standard for small wet tile saws. Most 4.5-inch angle grinders require a 7/8" arbor. Check your tool's spindle requirements before mounting.

Get in Touch

Have questions about our products or want to discuss a custom order? Our team is ready to help you.

Company ZHANGJIAGANG FLAME MACHINERY CO.,LTD.
Location No. 16 Wenchang Road, Huicun Village, Dinggou Town, Jiangdu District, Yangzhou City,Jiang Su Province.
Contact Person Jerry

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