A Tube Cutting Machine for Conveyor Rollers/Idlers is a specialized industrial machine designed to accurately cut steel or other metal tubes to specific lengths for the production of conveyor rollers and idlers, which are essential components in bulk material handling systems.
Description:
A Tube Cutting Machine tailored for conveyor rollers and idlers typically features high-precision and high-speed capabilities, ensuring clean, burr-free cuts for further processing like welding, machining, or assembly.
Key Features:
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High Cutting Accuracy:
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Precision control ensures tubes are cut to exact lengths, reducing material waste and improving production quality.
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Multiple Tube Size Handling:
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Adjustable fixtures or automatic clamping mechanisms allow cutting of various tube diameters (commonly from 76 mm to 220 mm) and thicknesses.
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Automatic Feeding:
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Equipped with automatic loading systems for high production efficiency.
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Cutting Methods:
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Rotary Cutting (Planetary Cutting): For seamless tube cutting without deforming the material.
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Control System:
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PLC-based for programmatic control.
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Safety Features:
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Enclosed cutting areas, emergency stop systems, and interlocks to ensure operator safety.
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Applications:
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Manufacturing conveyor rollers, idler rollers, and return rollers used in:
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Mining
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Cement plants
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Coal handling systems
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Steel plants
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Warehousing and logistics
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Advantages:
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High productivity with minimal manual intervention
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Improved cut quality and consistency
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Reduced waste and rework
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Seamless integration into roller production lines
|
No. |
Item |
Parameters |
|
1 |
Model |
QZ220 |
|
2 |
How it works |
Workpiece is stationary, tool is rotating |
|
3 |
Pipe diameter |
76-219mm |
|
4 |
Cutting thickness |
3mm-8mm |
|
5 |
Main motor power |
7.5Kw |
|
6 |
Spindle speed |
Frequency conversion stepless speed regulation |
|
7 |
One-time feeding length |
20-1200 mm |
|
8 |
Tool material |
High speed tool steel, cemented carbide |
|
9 |
Feed |
0.09/r |
|
10 |
Cutting speed |
About 30 seconds with 89×2.5 |
|
11 |
Dimensions |
3100×1100×1460mm |
|
12 |
Weight |
2000Kg |
① It adopts PLC human-machine interface control, which is convenient and simple to operate.
② It adopts servo motor, ball screw and feeding, with high precision.
③ The rotary cutting method is adopted. When cutting, the cutting tool rotates but the tube does not rotate.
The cutting section is smooth with fewer burrs.
④ The cutting tools are made of white steel or carbide, which can be replaced quickly and easily after wear.
⑤ The equipment has the characteristics of fast cutting speed, high precision and low labor intensity, and has been widely used in many industries.
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