Resistance Automatic Welder Spot Welding For Carbon Steel Car Brake Base Plate
Resistance Automatic Welder Spot Welding For Carbon Steel Car Brake Base Plate
Product Introduction:
The automatic spot welding machine for carbon steel automotive brake bottom plate is a "one-stop" welding solution designed for mass production of automotive brakes. Through precise positioning and intelligent welding process, it achieves fast spot welding of brake bottom plate and various connecting parts. The equipment can seamlessly integrate with the production line, helping customers improve efficiency and increase output. It is widely used in the manufacturing of brake system components for passenger cars and commercial vehicles.
Features:
1. Use servo motors or high-precision pneumatic pressurization systems to ensure stable welding pressure and avoid virtual welding and deformation.
2. Supports both spot welding and projection welding modes to meet different welding needs (such as flat spot welding or projection welding).
3. Welding current, time, pressure and other parameters can be accurately adjusted to ensure consistent welding strength.
4. Integrate automatic positioning, welding, and detection functions to reduce manual intervention and improve production efficiency.
5. Optional robot or rotary multi station system for continuous welding, suitable for large-scale production.
6. Strong compatibility and stability are suitable for 1-6mm carbon steel plates, which can be welded to workpieces with coatings or slight corrosion.
7. Adopting medium frequency direct current (MFDC) or capacitor energy storage power supply, with less welding spatter, low electrode loss, and longer lifespan.
8. Equipped with a water cooling system to ensure long-term continuous operation without generating heat.
9. PLC+touch screen control, supports multiple sets of welding parameter storage, facilitates quick production changes.
10. Optional real-time monitoring system (such as current monitoring, pressure feedback) to ensure that the quality of each solder joint meets the standard.
11. Low noise, low smoke and dust, improve the working environment in the workshop.
Technical Parameters:
| Items Models | DN(B)-100 | DN(B)-160 | DN(B)-200 | DN(B)-250 |
| Rated power (KVA) | 100 | 160 | 200 | 250 |
| Power input(V) | 3φAC 380V | 3φAC 380V | 3φAC 380V | 3φAC 380V |
| Max. short circuit current (KA) | 30 | 35 | 40 | 45 |
| Duty cycle(%) | 50 | 50 | 50 | 50 |
| Max. force(N) | 6000 | 6000 | 10000 | 15000 |
| Electrode length( MM) | 450 | 450 | 450 | 500 |
| Working stroke( MM) | 80 | 80 | 80 | 80 |
| Cooling consumption(L/min) | 20 | 20 | 20 | 20 |
| Max. welding capacity(MM) | 3.0+3.0 | 4.0+4.0 | 5.0+5.0 | 6.0+6.0 |
General Structures:
Detailed Images:
Dual Cabinet Configuration: In addition to the conventional welding controller, the welding system is also equipped with an electrical control cabinet, which enables safer, more efficient, and intelligent operation, especially suitable for industrial scale large-scale or high-precision welding tasks.
Fully Automatic Welding: High compatibility, with 3 types of workpieces corresponding to 3 types of fixtures. Simply replace the positioning component to achieve model change. Fully automatic welding, automatically moving the point position to complete the welding.
Gas Storage Tanks: The projection and spot welding machine is equipped with a dedicated gas storage tank, which is beneficial for reducing welding pressure fluctuations and ensuring stable welding force.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Application:
FAQ:
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.