Linear Vibratory Pick And Place Vibration Bowl Screws And Nuts Automatic Nut Feeder
Linear Vibratory Pick And Place Vibration Bowl Screws And Nuts Automatic Nut Feeder
Product Introduction:
The technical core of nut conveyor is based on vibration feeding and precise guidance technology. Its workflow follows a precision mechanical action chain of "sorting orientation separation conveying positioning". Firstly, bulk nuts are arranged in an orderly manner and posture recognition is achieved through specific spiral tracks within the vibrating disc; Subsequently, smooth conveying is achieved through a linear vibration feeder; Finally, a single nut is separated from the track and precisely sprayed or placed directly above the threaded hole of the workpiece using high-pressure air blowing or mechanical picking and placing mechanisms, waiting for the actuator to perform tightening operations.
Features:
1. High speed conveying capacity: Using compressed air as the power core, the nut is instantly blown to the designated position through a precisely designed conveying pipeline, and the entire process is completed in milliseconds. It is particularly suitable for assembly lines with extremely high production pace requirements and can significantly improve overall assembly efficiency.
2. Simplified system structure: mainly composed of vibration disk sorting unit and high-pressure blowing unit, with fewer mechanical moving parts. This concise design brings higher reliability and lower failure rates, and daily maintenance work is relatively simple, usually only requiring ensuring a clean gas source and smooth track.
3. Excellent cost-effectiveness: This type of solution is one of the lowest initial investment and long-term maintenance costs in achieving automated conveying functionality. It provides an ideal entry point for many businesses with limited budgets or those seeking quick automation returns, with a short investment payback period.
4. Flexible installation adaptability: The conveying pipeline can be flexibly laid out according to the spatial layout of on-site equipment and workstations, and can bypass some obstacles to deliver nuts to narrow or special angle positions that are not easily accessible by robotic arms.
Technical Parameters:
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Power Supply
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AC220V, 50Hz / 60Hz; Max 250 - 400VA
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Nut Shapes
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Square, round. Hexagon, T, dome, with cover, with rib, collar etc.
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Air Pressure
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0.25 - 0.4MPa
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Sizes
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M4 - M12, 7/16
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Bowl Size
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φ260mm, φ350mm
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Hopper Capacity
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9L (10,000 pcs for M6 nut)
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Supply Capacity
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40 - 60pcs/min
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Supply Chute Length
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2m
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Angle
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0° - 90°
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Weight
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50kg
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General Structures:
Detailed Images:
Transportation Pipeline: It is usually a flexible hose made of polyurethane or nylon material, with quick couplings at both ends. As an exclusive track connecting the host and the workstation. After the separated individual nuts enter the pipeline, they will be pushed by compressed air (blowing type) or mechanical mechanism (pushing type) that opens instantly, flying at high speed inside the pipeline and reaching the feeding nozzle at the end. Its flexibility ensures that it can bend freely with the robotic arm or moving mechanism.
Vibration disk/Hopper: It is a bowl shaped container with a spiral ascending track inside. By using electromagnetic force or motor drive to generate high-frequency micro amplitude vibration, the stacked nuts are used to climb in an orderly manner along a spiral track. During this process, the nuts will be oriented through specific track structures (such as notches, stops, blow holes, etc.) to ensure that all nuts enter the next stage in a uniform posture (such as threaded holes facing up/down). It is like the "heart" of the system, providing stable and orderly "blood" (nut) for subsequent processes.
Direct Vibration Feeder: A linear vibration track, usually separated from but tightly connected to the vibration disc base. It serves as a 'buffer and acceleration channel'. Receive the directional nut gushing out from the outlet of the vibrating disc, and through its own linear vibration, smoothly and continuously transport the nut to the next stage - the separation mechanism. It can effectively eliminate congestion at the outlet of the vibrating disc and provide stable and uniform nut flow for separation.
Pneumatic System: Including gas source interface, filter, pressure reducing valve, oil mist device (triple piece), and solenoid valve. The 'power muscles' that make up the device. Provide clean, dry, and pressure stable compressed air. This airflow is both the "power source" that drives the nut to move at high speed inside the pipeline, and may also be the "driver" that drives the cylinder type separation mechanism.
Scene Images:
Application:
Supporting Point Projection Welding Machines:
FAQ:
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.