Vibratory Copper Parts Screw Nut Bowl Feeder For Stationary Spot Welding Machine
Vibratory Copper Parts Screw Nut Bowl Feeder For Stationary Spot Welding Machine
Product Introduction:
Nut conveyor is a powerful tool to eliminate the "seven major wastes". It directly eliminates the waste of actions (workers searching for and retrieving nuts), waiting waste (faster assembly pace), waste of defective products (avoiding missed or wrong ones), and indirectly reduces the inventory of work in progress. By introducing this device, enterprises can achieve standardization and rhythm of production processes, significantly improving overall equipment efficiency (OEE), and is an important step towards achieving digitalization and transparency in production management.
Features:
1. The technology achieves millisecond level high-speed transportation: its core principle is to use the vortex airflow generated by compressed air to instantly accelerate the nut in a closed pipeline and stably deliver it to the preset position. This almost instantaneous material transfer ensures seamless integration with high-speed assembly lines, greatly optimizing the efficiency of the assembly process.
2. Simplified system design: Its core is achieved through the collaboration of only two parts: the vibrating disc is responsible for precise sorting, and high-pressure air blowing is responsible for rapid load transfer. Due to the scarcity of mechanical moving parts, its excellent stability and low failure rate are attributed to this. Daily maintenance is like caring for a 'low-key partner', just ensuring that its' breathing '(gas source) is clean and its' path' (track) is unobstructed.
3. The solution is highly cost-effective: in achieving the function of automated conveying, both the initial investment and long-term maintenance costs are at an extremely low level. This is an ideal entry-level choice for companies with limited budgets or pursuing quick returns, and has a short investment payback period.
4. Flexible installation beyond spatial limitations: Faced with working conditions where the robotic arm is limited by spatial layout or complex obstacles and unable to do anything, the conveying pipeline of this system can be flexibly laid, easily delivering nuts to narrow or special angle "dead corners" positions.
Technical Parameters:
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Power Supply
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AC220V, 50Hz / 60Hz; Max 250 - 400VA
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Nut Shapes
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Square, round. Hexagon, T, dome, with cover, with rib, collar etc.
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Air Pressure
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0.25 - 0.4MPa
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Sizes
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M4 - M12, 7/16
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Bowl Size
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φ260mm, φ350mm
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Hopper Capacity
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9L (10,000 pcs for M6 nut)
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Supply Capacity
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40 - 60pcs/min
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Supply Chute Length
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2m
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Angle
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0° - 90°
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Weight
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50kg
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General Structures:
Detailed Images:
Transportation Pipeline: It is usually a flexible hose made of polyurethane or nylon material, with quick couplings at both ends. As an exclusive track connecting the host and the workstation. After the separated individual nuts enter the pipeline, they will be pushed by compressed air (blowing type) or mechanical mechanism (pushing type) that opens instantly, flying at high speed inside the pipeline and reaching the feeding nozzle at the end. Its flexibility ensures that it can bend freely with the robotic arm or moving mechanism.
Control System: The core of the system (PLC or embedded microprocessor) is the central nervous system of the device. Its workflow begins with receiving sensor and master control instructions, and then precisely controlling the actions of all executing components (such as vibration discs, vibrators, separation mechanisms, and air valves). In addition, the core continuously monitors the status, diagnoses faults such as material shortage, blockage, and timeout, and outputs diagnostic results through the sound and light alarm system.
Direct Vibration Feeder: A linear vibration track, usually separated from but tightly connected to the vibration disc base. It serves as a 'buffer and acceleration channel'. Receive the directional nut gushing out from the outlet of the vibrating disc, and through its own linear vibration, smoothly and continuously transport the nut to the next stage - the separation mechanism. It can effectively eliminate congestion at the outlet of the vibrating disc and provide stable and uniform nut flow for separation.
Pneumatic System: Including gas source interface, filter, pressure reducing valve, oil mist device (triple piece), and solenoid valve. The 'power muscles' that make up the device. Provide clean, dry, and pressure stable compressed air. This airflow is both the "power source" that drives the nut to move at high speed inside the pipeline, and may also be the "driver" that drives the cylinder type separation mechanism.
Scene Images:
Application:
Supporting Point Projection Welding Machines:
FAQ:
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.