Rolling Resistance Low Carbon Steel Filter Cartridge Rollers Drums Seam Welders
Rolling Resistance Low Carbon Steel Filter Cartridge Rollers Drums Seam Welders
Product Introduction:
The automatic filter drum seam welding machine (also known as the automatic tube rolling welding machine) is an efficient welding equipment specialized in the manufacturing of low-carbon steel filter drums. The machine adopts a pneumatic pressurization system, with the upper electrode moving vertically, a compact and novel structure, and stable and reliable operation. The welding capability covers plates ranging from 0.5 to 1.5 millimeters, and precise welding is achieved through the unique design of "workpiece fixation and welding machine movement". During the operation, the operator places the pre cut sheet into the fixture, starts it with both hands, and the equipment automatically moves and executes the forming program: the cylinder drives the mold to gradually roll the workpiece; Subsequently, the pressurization program is initiated, and the electrode wheel compresses the workpiece and pre rolls it; During the welding stage, the thyristor triggers the transformer to generate a controllable welding current, while the servo motor drives the electrode wheel to roll weld at a constant speed; After welding is completed, automatic unloading is carried out to complete the fully automated forming, pressurization, welding, and unloading cycle, ensuring safety and energy saving, and significantly improving production efficiency.
Features:
1. High precision forming technology: using pneumatic pressurization and vertical movement system of the upper electrode, combined with programmed forming steps, to achieve high-precision automatic forming of flat workpieces, ensuring the roundness of the cylinder and the consistency of the weld seam.
2.Safety double start and program interlock: Using a dual hand start switch, combined with the sequential action of solenoid valves and cylinders, each program stage is strictly interlocked to prevent misoperation and ensure the safety of personnel and equipment.
3. Fully automated process integration: From manual start, automatic displacement, pneumatic forming, pressure positioning, servo roll welding to automatic unloading, it achieves a continuous operation cycle of "manual loading and automatic completion", greatly reducing manual intervention.
4. Efficient and energy-saving design: Welding transformers with thyristor control for high energy conversion efficiency; The equipment has a compact structure, coordinated operation, and automatic power-off when unloaded, combining the advantages of efficient production and energy conservation.
Technical Parameters:
|
Model Item |
Unit
|
FN-80-H
|
FN-100-H
|
FN-160-H
|
FN-100-E
|
FN-160-E
|
|
Rated power |
KVA
|
80
|
100
|
160
|
100
|
160
|
|
Voltage input |
V
|
380
|
380
|
380
|
380 |
380
|
|
Frequency |
Hz
|
50
|
50
|
50
|
50
|
50
|
|
Max. short circuit current |
KA
|
26
|
30
|
40
|
30
|
40
|
|
Working stroke |
mm |
100 |
100
|
100 |
100 |
100
|
|
Welding efficiency |
m/min
|
0.7-3.9
|
0.7-3.9
|
0.7-3.9
|
0.7-3.9
|
0.7-3.9
|
|
Max. force |
N
|
6000
|
6000
|
7800
|
6000
|
7800
|
|
Max. welding capacity |
mm
|
1.2+1.2
|
1.5+1.5
|
2.0+2.0
|
1.5+1.5
|
2.0+2.0
|
|
Motor Power |
W
|
550
|
750
|
750
|
750
|
400
|
|
Cooling consumption |
L/min
|
8
|
8
|
10
|
8
|
10
|
|
Weight
|
Kg
|
380
|
510
|
630
|
530
|
700
|
General Structures:
Detailed Images:
Fully automated process integration:From manual start, automatic displacement, pneumatic forming, pressure positioning, servo roll welding to automatic unloading, it achieves a continuous operation cycle of "manual loading and automatic completion", greatly reducing manual intervention.
Cylinders:The cylinder adopts a combination of aluminum alloy cylinder barrel, low damping sealing ring, and light friction ring, with wear-resistant surface and long service life, achieving extremely high spot welding speed, electrode pressurization, smooth and fast.
Gas Storage Tanks: The projection and spot welding machine is equipped with a dedicated gas storage tank, which is beneficial for reducing welding pressure fluctuations and ensuring stable welding force.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Application:
Multi Types of Seam Welders:
FAQ:
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
T/T, Western Union, PayPal, .L/C, D/A, etc.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.