Soudeuse Bout À Bout Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Soudeuse Bout À Bout Resistance Strip Flash Butt Welders Saw Blade Welding Machine
Product Introduction:
In response to the strict requirements for saw blade welding in different industries, this flash butt welding machine has been optimized and integrated in structure. The host frame provides a stable welding foundation, the pneumatic system drives clamping and forging actions, and the welding controller precisely adjusts the timing of flashing and forging. The equipment adopts manual loading and unloading methods, while the rest of the processes run automatically, with a low operating threshold. The welding area is equipped with a transparent protective cover, which not only prevents sparks from splashing, but also facilitates real-time monitoring of the welding process. Both narrow and wide saw blades can achieve high-quality docking.
Features:
1. Fully automatic welding process with minimal manual intervention: The equipment integrates the entire welding process, including clamping, flashing, forging, pressure holding, and return, into automated control. Operators only need to complete the loading and unloading actions, and press the start button to automatically execute all processes according to the preset program, greatly reducing the impact of human factors on welding quality.
2. The pneumatic transmission system responds quickly and significantly shortens the auxiliary time: the pneumatic mechanism adopts large-diameter cylinders and high-speed directional valves, and the clamping and forging action response time is controlled in milliseconds, effectively compressing the welding auxiliary time and significantly improving the unit time output in mass production, meeting the requirements of high-efficiency production cycle.
3. Precise timing management of welding controller to ensure parameter consistency: The digital welding controller precisely manages key timing such as flashing and forging, with high parameter repetition accuracy. Each product is welded according to the same specifications, fundamentally eliminating welding defects caused by parameter fluctuations and reducing scrap rates.
4. Quick changeover design, flexible response to small batch production of multiple varieties: The equipment clamping mechanism adopts modular design, and the electrode and positioning device can be quickly adjusted according to different saw blade specifications. The changeover time is short, and no special tools are needed to complete the switch. It is particularly suitable for the alternating production of multiple categories and specifications of saw blades such as slaughter, woodworking, and metal cutting.
5. High stability for continuous operation, suitable for high-intensity production environments: The main frame structure has good rigidity, the water and gas system has sufficient heat dissipation, and the welding transformer and controller have overload protection and automatic cooling functions, which can support long-term continuous operation without reducing welding quality, meeting the strict requirements for equipment stability in large-scale production.
Technical Parameters:
| Item/Model | Unit | DN-40 | DN-63 | D(T)N-80 | D(T)N-100 | D(T)N-125 | D(T)N-160 | D(T)N-200 |
| Rated power At 50% | KVA | 40 | 63 | 80 | 100 | 125 | 160 | 200 |
| Rated primary power | V | 380 | 380 | 380 | 380 | 380 | 380 | 380 |
| Secondary Voltage | V | 5.2 | 6.7 | 7.9 | 8.3 | 8.6 | 9.1 | 10.6 |
| Rated frequency | HZ | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 | 50/60 |
| Max.Short Circuit Current | KA | 14 | 15 | 16 | 18 | 20 | 28 | 34 |
| Max. weld power | KVA | 62 | 86 | 170 | 280 | 300 | 330 | 410 |
| Throat | MM | 500 | 500 | 630 | 630 | 630 | 630 | 630 |
| Max.Froce at electrodes | N | 6000 | 6000 | 10000 | 10000 | 10000 | 12000 | 12000 |
| Working stroke | MM | 20 | 20 | 30 | 40 | 40 | 50 | 50 |
| Cooling Water Consumpion 2.5bar | L/min | 6 | 6 | 8 | 8 | 8 | 10 | 10 |
| Electrodes tlp | MM | Φ13*45 | Φ13*45 | Φ16*45 | Φ16*45 | Φ16*45 | Φ20*45 | Φ20*45 |
| Arms | MM | Φ50*150 | Φ50*150 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 | Φ80*220 |
| Projection Clamping Plate | MM | 125*125 | 125*125 | 200*200 | 200*200 | 200*200 | 200*200 | 200*200 |
|
Max.Welding Capaciry A3 steel |
MM | 2.5+2.5 | 3+3 | 4+4 | 4.5+4.5 | 5+5 | 5+5 | 6+6 |
General Structures:
Detailed Images:
Double-layer Cylinder: Provides graded clamping and forging force. Through a double-layer piston structure, a "light first, heavy later" pressure output is achieved - light pressure is used for rapid feed and positioning, while heavy pressure is used for strong forging at the welding terminal to ensure a dense weld seam and avoid impact damage to thin saw blades.
Copper Alloy Electrode: Made of high-quality chromium zirconium copper, it offers excellent conductivity and wear resistance. The internal cooling channel ensures efficient heat dissipation, delivering stable and reliable performance for both fixed and moving electrodes.
Human Computer Interaction Interface: Implement information exchange between devices and operators. Used for setting and modifying welding parameters, storing and calling multi specification saw blade formulas, real-time monitoring of equipment operation status, and displaying and prompting fault alarm information, making the operation more intuitive and convenient.
Waterway Components: All waterway components undergo surface treatment to prevent rusting, and waterway drainage is independently discharged to the water tank. Based on the outflow situation, blockages in the waterway can be observed and eliminated.
Scene Images:
Welding Test:
Welding Workpiece
FAQ:
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
T/T, Western Union, PayPal, .L/C, D/A, etc.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.