Laser Welding Pillow Plate Heat Exchanger Stainless Steel for MVR Falling Film Evaporator - 100t/h Capacity, 90% Energy Savings
Price:
USD100/m2-USD300/m2
MOQ:
100m2
Delivery Time:
30 days after down payment
Brand:
HANPU
Product Description
Laser Welding Pillow Plate Heat Exchanger for MVR Evaporators
Advanced stainless steel pillow plate heat exchanger specifically engineered for falling film Mechanical Vapor Recompression (MVR) evaporator systems, delivering exceptional energy efficiency and operational reliability.
MVR Technology Overview
Mechanical Vapor Recompression technology reduces energy consumption by up to 90% compared to conventional evaporation systems. The process recycles heat energy from vapor that would otherwise be wasted, making it highly efficient for industrial applications.
Key Performance Advantages
Energy savings up to 90% versus traditional systems
Ultra-high speed impeller with tip velocity exceeding 1000 km/h
Non-foaming design with low vapor velocities and shear rates
Non-plugging construction with uniform liquor distribution
Produces clean, re-usable condensate water
Low-temperature evaporation minimizes material impact
Fully automated operation with continuous processing capability
Technical Specifications
MVR systems incorporate evaporators, vapor compressors, separators, pumps, and advanced control systems. The laser-welded stainless steel construction ensures durability and corrosion resistance in demanding industrial environments.
Operational Efficiency Comparison
| Parameter | 5-Effect Station | Combined MVR Process |
|---|---|---|
| Evaporation Capacity (t/h) | 100 | 100 |
| Steam Consumption (t/h) | 25 | 9 |
| Electricity (kWh/h) | 500 | 340 |
| Water Usage (t/h) | 900 | 350 |
| Operating Cost (RMB/hour) | 4500 | 1633 |
| Annual Savings (RMB) | - | 15,570,000 |
Economic Benefits
The combined MVR evaporation process achieves investment payback within 0.5 years and delivers annual savings exceeding 15 million RMB for a 100t/h capacity system.
System Components
Laser-welded stainless steel pillow plate heat exchanger
High-efficiency vapor compressor
Advanced separation systems
Precision instrumentation and controls
Robust pumping and piping systems
Working Principle Diagram
Manufacturing Facility
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)