220V/380V/415V TVR Evaporator for Pharmaceutical & Chemical Processing with Thermal Vapor Recompression
Price:
100,000USD~2,500,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
TVR Evaporator System Overview
High-efficiency Thermal Vapor Recompression (TVR) evaporators designed for pharmaceutical, chemical, and bioengineering applications with voltage compatibility for 220V, 380V, and 415V systems.
Operating Principle
A portion of vapor steam is compressed to higher pressure and temperature levels using a steam jet pump, enabling reuse as an efficient heating medium.
Process Description
The solution undergoes preheating with condensate before entering the evaporation circuit. It mixes with circulated solution and is heated in the heater unit. In the evaporator, solvent (water) evaporates while cooling the solution to boiling temperature. The resulting vapor steam is compressed via steam jet pump for reuse as heating medium, with excess vapor condensed. For crystallization applications, further evaporation concentrates the solution until crystal formation occurs, with optional separation and drying capabilities.
Thermo Compressor Technology
Thermo compressors efficiently recycle heat energy by capturing and recompressing waste steam for reuse. These robust devices feature no moving parts and consist of steam chest, nozzle holder, nozzles, and diffuser components. High-pressure steam expands through the nozzle, entraining waste steam into the mixing chamber where fluids combine and are recompressed through the diffuser.
Custom-designed for applications across food, petroleum, chemical, power, and paper industries, with thermal recompression particularly effective in dairy and juice concentration processes.
Key Characteristics
- Only a fraction of evaporation energy required as live steam
- Competitive investment costs
- Retrofitting capability in existing plants
- Versatile application compatibility
Available Variants
- Multiple stage configurations for reduced steam consumption
- Options with or without salt separation
- Various preheating concepts
- Surplus vapor condensation in mixing or surface condensers
Performance Comparison
| Item | Single Effect | Multi-Effect | TVR Evaporator | MVR Evaporator |
|---|---|---|---|---|
| Energy Consumption | Highest consumption (1 ton water = 1 ton steam) | Moderate energy conservation | Enhanced efficiency with additional effect | Most energy efficient (10-40 kWh power) |
| Floor Space | Small | Large | Large | Small |
| Energy Sources | Steam & power with boiler | Steam & power with boiler | Steam & power with high-pressure steam | Electricity only, closed-loop system |
| Automation | Semi-automatic | Full automatic | Full automatic | Full automatic |
Technical Documentation
Working Principle Diagram
TVR Evaporator System Schematic
Workshop Installation
TVR Evaporator Workshop Installation
TVR Evaporator Component Detail
Quality Certification
TVR Evaporator Quality Certification
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)