High Heat Transfer Coefficient TVR Evaporator for Pharmaceutical Industry with 1.2-300 T/h Water Evaporation Capacity
Our high heat transfer coefficient TVR evaporator utilizes thermal vapor recompression technology to significantly reduce energy consumption in steam-heated evaporator systems. This advanced system employs high-pressure steam as the motive fluid in a steam ejector, entraining recycled lower-pressure steam and discharging the combined steam at a more useful intermediate pressure.
The falling film TVR evaporator receives product from the wet process area. Product is heated to at least boiling temperature in the first calandria using plate heat exchangers, tubular heat exchangers, or direct heaters. The system operates on the falling film principle, where product and vapor flow downward through tubes. Concentrate is separated from vapor and pumped through multiple passes for progressive concentration, with final product directed to crystallization tanks or drying processes.
- Extended production runs with high hygienic standards
- Proven, reliable technology with full clean-in-place capability
- Significant energy savings through thermal vapor recompression
- Continuous automatic operation with precise density control
| Item | Single Effect | Multi-Effect | TVR Evaporator | MVR Evaporator |
|---|---|---|---|---|
| Energy Consumption | Highest (1 ton steam per ton water) | Energy efficient | Enhanced efficiency (equivalent to additional effect) | Most efficient (10-40 kWh power) |
| Floor Space | Small | Large | Large | Small |
| Energy Sources | Steam & power | Steam & power | Steam & power (requires high-pressure steam) | Electricity only (closed-loop system) |
| Automation | Semi-automatic | Full automatic | Full automatic | Full automatic |
This continuous concentration system includes TVP steam heat pump, heating tubes, evaporation chamber, condenser, vacuum pump, circulating discharge pump, and operation platform. The integration of TVR heat pump technology delivers substantial energy savings, with steam consumption comparable to adding an additional evaporation effect.
Ideal for concentration processes in food processing, pharmaceutical manufacturing, chemical production, bioengineering, environmental engineering, and waste liquid recovery operations.
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