Energy Saving Thermal Vapor Recompression Evaporator for Chemical Pesticide Production - 0.7MPa Steam Requirement
Price:
100,000USD~1,000,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
Energy Efficient TVR Evaporation System
Thermal Vapor Recompression (TVR) evaporation equipment delivers superior energy efficiency for concentration and crystallization processes in chemical and pesticide production applications.
Working Principle
The TVR system utilizes a steam jet compressor to recompress secondary steam, elevating its pressure and temperature for reuse as heating steam. This heat pump technology significantly reduces energy consumption while maintaining operational reliability.
System Components
- Preheater system
- Steam compressor unit
- Evaporator chamber
- Separator unit
- Circulating pumps
- Electrical control system
- Pipeline connection system
- Steel frame platform
Key Features
- Requires only fraction of evaporation energy as live steam
- Competitive investment costs
- Retrofit capability for existing plants
- Versatile application across multiple industries
- Full automatic operation with continuous evaporation
- Stable operation with minimal maintenance
Technical Specifications
Requires stable saturated steam supply above 0.7MPa for optimal performance. Steam jet compressor operates without moving parts for maximum reliability.
Applications
Ideal for food processing, starch production, beverages, pharmaceuticals, pesticides, chemical manufacturing, and environmental water treatment projects for high-concentration wastewater. Particularly effective for evaporation, concentration, and crystallization of inorganic salts including sodium chloride, caustic soda, and organic solvent solutions.
Performance Comparison
| System Type | Energy Consumption | Floor Space | Energy Sources | Automation |
|---|---|---|---|---|
| Single Effect Evaporator | Highest (1 ton water = 1 ton steam) | Small | Steam & power, requires boiler | Semi-automatic |
| Multi-effect Evaporator | Moderate energy conservation | Large | Steam & power, requires boiler | Full automatic |
| TVR Evaporator | Enhanced efficiency with high-pressure steam | Large | Steam & power, requires 0.7MPa+ steam | Full automatic |
| MVR Evaporator | Most efficient (10-40 kWh power) | Small | Electricity only, closed-loop system | Full automatic |
System Configuration Options
- Multiple stage configurations for reduced steam consumption
- With or without salt separation capability
- Various preheating concepts
- Condensation options: mixing or surface condensers
Technical Diagrams
Working principle diagram illustrating thermal vapor recompression process
Installation Examples
Our manufacturing workshop with TVR evaporation systems in production
Client installation showing complete TVR evaporation system operational setup
Detailed installation view highlighting component integration and piping systems
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)