CE Automatic Thermal Vapour Recompression System 1.2-300 T/h Capacity for Industrial Evaporation
Price:
50,000USD~1,000,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
Thermal Vapor Recompression (TVR) Technology
A highly efficient method to reduce energy consumption in steam-heated evaporator systems. This technology utilizes high-pressure steam as the motive fluid in a steam ejector to entrain recycled lower-pressure steam, discharging the combined steam at a more useful intermediate pressure level.
Process Overview
The solution undergoes preheating with condensate before entering the evaporation circuit. It mixes with circulated solution and is warmed in the heater, then enters the evaporator where solvent (water) evaporates while cooling the solution to boiling temperature. The resulting vapor stream is compressed to higher pressure and temperature levels by the steam jet pump, enabling its use as a heating medium for the circulated solution.
Key System Characteristics
- Significant energy efficiency - only a fraction of evaporation energy required as live steam
- Cost-effective investment with competitive pricing
- Retrofit capability for existing plant installations
- Versatile application across multiple industries
System Highlights
- Extended production runs through high hygienic standards
- Proven, reliable technology with established track record
- Fully cleanable design with Cleaning in Place (CIP) capability
TVR Evaporator Capacity Range
Water evaporation capacity available from 1.2 T/h to 300 T/h, including standard sizes: 1.2, 1.5, 2.4, 3, 3.6, 4, 5, 6, 6.5, 8, 10, 12, 15, 18, 20, 22, 25, 30, 35, 40, 45, 50, 55, 60, 65, 75, 85, 100, 120, 150, 180, 200, 240, 270, 300 T/h.
System Configuration
This continuous concentration equipment comprises TVP steam heat pump, heating tube, evaporation chamber, condenser, vacuum pump, circulating discharge pump, and operation platform. The integration of TVR heat pump technology delivers substantial energy savings, with steam consumption of a four-effect + TVR system comparable to a five-effect evaporator.
Evaporator Technology Comparison
| Parameter | Single Effect | Multi-Effect | TVR Evaporator | MVR Evaporator |
|---|---|---|---|---|
| Energy Consumption | Highest consumption - 1 ton water requires 1 ton steam | Moderate energy conservation | Enhanced efficiency with additional effect equivalent | Most energy efficient (10-40 kWh power consumption) |
| Floor Space | Small footprint | Large area required | Large installation area | Compact design |
| Energy Sources | Steam & power with boiler | Steam & power with boiler | Steam & power with high-pressure steam requirement | Electricity only - closed-loop circulation |
| Automation Level | Semi-automatic operation | Full automatic continuous evaporation | Full automatic continuous evaporation | Full automatic continuous evaporation |
Industrial Applications
Suitable for concentration processes in food processing, pharmaceutical manufacturing, chemical production, bioengineering applications, environmental engineering systems, and waste liquid recovery operations.
Production & Installation
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Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)