Industrial Thermal Vapour Recompression Evaporator System with 0.7MPa Steam Requirement and Energy Saving Technology
Price:
100,000USD~1,000,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
Industrial Thermal Vapour Recompression Evaporator System
This industrial-scale TVR evaporator system utilizes thermal vapour recompression technology for efficient concentration and crystallization processes. The system employs a steam jet compressor to recycle secondary steam, significantly reducing energy consumption while maintaining high operational reliability.
System Components
- Preheater unit
- Steam compressor system
- Evaporator chamber
- Separator unit
- Circulating pump assembly
- Electrical control system
- Pipeline connection network
- Steel frame platform
Operating Principle
The TVR system operates on heat pump principles, where secondary steam from the boiling chamber is compressed to higher pressure levels in the heating chamber. This energy addition enables steam reuse for continuous heating applications. The steam jet compressor design features no moving parts, ensuring maximum operational reliability and minimal maintenance requirements.
Key Advantages
- Requires only fraction of evaporation energy as live steam
- Competitive investment costs compared to alternative systems
- Retrofit capability for existing plant installations
- Versatile application across multiple industrial processes
- Full automatic operation with continuous evaporation capability
System Configuration Options
- Multiple stage configurations for reduced steam consumption
- Options with or without salt separation capability
- Various preheating system concepts
- Condensation systems using mixing or surface condensers
Performance Comparison Analysis
| System Type | Energy Consumption | Floor Space | Energy Sources | Automation Level |
|---|---|---|---|---|
| Single Effect Evaporator | Highest consumption (1 ton steam per ton water) | Compact footprint | Steam & power with boiler requirement | Semi-automatic operation |
| Multi-Effect Evaporator | Moderate energy conservation | Large area requirement | Steam & power with boiler requirement | Full automatic operation |
| TVR Evaporator | Enhanced efficiency with 0.7MPa steam requirement | Large area requirement | Steam & power with high-pressure steam | Full automatic operation |
| MVR Evaporator | Most energy efficient (10-40kWh power consumption) | Compact footprint | Electricity only, closed-loop circulation | Full automatic operation |
Technical Documentation
Installation Examples
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Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)