CE TVR Evaporator Essential Oil Distillation Equipment - Large Capacity Thermal Vapor Recompression System with 33% Energy Savings
Price:
100,000USD~9,000,000USD/SET
MOQ:
1 set
Delivery Time:
90 days
Brand:
HANPU
Product Description
TVR Evaporator Essential Oil Distillation Equipment
Large capacity thermal vapor recompression evaporator designed for efficient essential oil distillation and concentration processes.
Working Principle
Thermal Vapor Recompression (TVR) evaporators reduce energy consumption by entraining and compressing water vapor from the evaporator with high-pressure steam in a thermocompressor. This compressed vapor is then condensed in the evaporator heat exchanger, creating an intermediate pressure between motive steam and water vapor.
Key Operational Features
- Falling film evaporation principle for gentle product handling
- Fully automatic and continuous operation
- High hygienic standards for long production runs
- Complete clean-in-place (CIP) capability
- Energy-efficient design with 33% less steam consumption than conventional double-effect evaporators
Applications
Suitable for complete range of pumpable liquids and soluble products including essential oils, food concentrates, and industrial solutions. Each system is custom-designed for specific product compositions and capacity requirements.
Performance Comparison
| Evaporator Type | Energy Consumption | Floor Space | Energy Sources | Automation |
|---|---|---|---|---|
| Single Effect | Highest (1 ton steam per ton water) | Small | Steam & Power | Semi-automatic |
| Multi-Effect | Energy efficient | Large | Steam & Power | Full automatic |
| TVR | 33% less steam than double effect | Large | Steam & Power | Full automatic |
| MVR | Most energy efficient (10-40 kWh power) | Small | Electricity only | Full automatic |
Operating Cost Analysis
| 10T/h Evaporator | MVR System | Triple-Effect System |
|---|---|---|
| Steam Cost | 108 RMB/hour | 828 RMB/hour |
| Electric Cost | 400 RMB/hour | 128 RMB/hour |
| Condensed Water Recovery | 32 RMB/hour | 44 RMB/hour |
| Hourly Operating Cost | 476 RMB/hour | 912 RMB/hour |
| Annual Operating Cost | 3,427,200 RMB | 6,566,400 RMB |
Annual savings with MVR system: 3,139,200 RMB
Technical Specifications
- Thermal Vapor Recompression (TVR) technology
- Falling film evaporation principle
- Fully automatic continuous operation
- Clean-in-Place (CIP) system
- Custom-designed for specific capacity requirements
- High pressure steam driven thermocompressor
Product Images
Certification
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Jiangsu Hanpu Mechanical Technology Co., Ltd
Location
Junmin Road, Huangqiao Industrial Park, Taixing, Jiangsu, China (Mainland)
Contact Person
Jim(General Director)