VPC Optical Sorter: Redefining the Precision and Efficiency of Plastic Flake Color Sorting
In the field of plastic recycling and high-value regeneration, precise color separation is key to enhancing product purity and added value. The VPC Optical Sorter, designed specifically for sorting plastic flakes, integrates cutting-edge optical technology, intelligent control, and robust construction. It delivers an exceptional and reliable color sorting solution, enabling precise material purification and value maximization.
| Model | Chute | Air Nozzle | Throughput (t/h) | Air Pressure (MPa) | Air Consumption (m³/min) | Power (kW) | Unpacked Weight (kg) | Dimension (mm) |
|---|---|---|---|---|---|---|---|---|
| VPC1 | 1 | 64 | 0.4~0.8 | 0.6~0.8 | <1.0 | 0.9 | 680 | 1255*1670*1995 |
| VPC4 | 4 | 256 | 1.5~3.0 | 0.6~0.8 | <2.0 | 2.9 | 1160 | 2170*1823*2007 |
| VPC6 | 6 | 384 | 2.0~4.0 | 0.6~0.8 | <3.0 | 4.4 | 1390 | 2438*1823*2007 |
| VPC8 | 8 | 512 | 3.0~6.0 | 0.6~0.8 | <4.0 | 5.9 | 1750 | 3064*1823*2007 |
| VPC10 | 10 | 640 | 4.0~8.0 | 0.6~0.8 | <5.0 | 7.3 | 2138 | 3734*1823*2007 |
Core Value: From Complexity to Purity, in a Single Step
- Precise Color Separation: Achieves high-efficiency, high-purity sorting of colored plastic flakes, significantly improving the quality of output material.
- High-Capacity Stable Operation: Optimized vibratory feeders and efficient ejection systems ensure stable sorting performance even at high speeds.
- Flexible Production Line Integration: Modular design supports various sorting chute configurations, easily adapting to different capacity and sorting precision requirements.
Technical Highlights, Enabling Outstanding Performance
- High-Resolution RGB Cameras: Capture subtle color differences, ensuring accurate identification and classification of various colored flakes.
- Optional Near-Infrared (NIR) Cameras: Enhance the ability to distinguish light-colored flakes (e.g., light yellow, light blue) and low-density aluminum impurities for more comprehensive sorting.
- High-Brightness LED Lighting: Provides a stable, uniform lighting environment that highlights material characteristics, significantly improving detection accuracy and reducing waste.
- High-Capacity Vibratory Feeder: Ensures a uniform, single-layer distribution of flakes, minimizing overlap and laying the foundation for accurate detection.
- High-Performance Intelligent Ejection System: Optimized for durability and efficiency, it offers rapid response, lower air consumption, and achieves precise, reliable ejection even at high speeds.
- Wide Range Compatibility: Easily handles standard plastic flake sizes from 3 mm to 15 mm, with simple adjustments.
- Fully Enclosed Dust-Proof Structure: The scanning and core control areas are completely sealed, effectively protecting against dust ingress and ensuring long-term stable operation.
- Integrated High-Efficiency Air Cleaning System: Maintains internal cleanliness, reduces maintenance needs, and enhances operational stability and service life.
- Modular Vertical Frame: Compact structure supporting various sorting chute configurations (e.g., 4, 6, 8, 10) to meet future capacity changes.
- Intuitive Smart Interface: 15-inch industrial-grade touchscreen with a user-friendly, multi-language HMI for clear setup and monitoring.
- One-Touch Production Switching: Save and quickly load sorting parameter profiles for different products, enabling easy handling of multi-variety sorting tasks.
- Comprehensive Remote Support Suite:
- Real-time Remote Access & Monitoring: Oversee equipment status anytime, anywhere.
- Performance Dashboard: Visualize key operational data to support production decisions.
- Online Expert Diagnostics & Fault Guidance: Access technical support quickly with interactive troubleshooting guidance to minimize downtime.
Choosing the VPC Optical Sorter is not just choosing a piece of equipment, but selecting a future-oriented, efficient, and intelligent sorting solution. Let us help you enhance product purity and unlock greater value.
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