AI Vision Sorting Device with Dual-Belt System for Hazelnuts Featuring Food-Grade Design and Flexible Capacity Options

Price Negotiable

Price: Price Negotiable

MOQ: 1

Delivery Time: 5-8 work days

Brand: PHOENIX

Product Description

HD Intelligent RGB Optical Sorter

A high-cost-performance pre-sorting solution purpose-built for hazelnuts, accurately identifying all types of visible defects. Powered by an AI-driven, cost-effective RGB camera optical sorting system with proprietary deep-learning algorithm that continuously improves defect recognition based on new samples—the more it sorts, the smarter it gets.

Technical Specifications

Model	Belt Width (mm)	Air Nozzle	Air Pressure (MPa)	Air Consumption (m³/min)	Voltage	Power (kW)	Dimension (mm)	Unpacked Weight (kg)
HD2	600	256	0.6~0.8	<2.0	220V~50/60Hz	6.4	3641×1540×2804	1376
HD4	1200	512	0.6~0.8	<4.1	220V~50/60Hz	7.9	3641×2140×2804	1917

HD Intelligent RGB Optical Sorter for hazelnut processing

Technical Features

High-Cost-Performance Optical Sorting Solution for Hazelnuts

Engineered specifically for hazelnut pre-sorting, focusing on visible defect recognition and efficient sorting to significantly enhance final product quality.

Innovative Dual-Belt Sorting System: Upper main sorting belt efficiently removes all potential defects, while lower secondary belt re-inspects reject stream to recover good hazelnuts and minimize loss
High-Efficiency Vibratory Feeding System: Ensures even product distribution, reducing stacking and overlap for improved sorting accuracy
Full Food-Grade Stainless Steel Construction: Meets global food contact safety and hygiene standards for nut processing environments
Sealed Sorting Chamber & Electrical Enclosure: Industrial-grade dustproof and moisture-resistant design for reliable operation in harsh conditions
Quick-Release Belt Design: Enables fast, convenient cleaning and maintenance to meet strict hygiene requirements
Proven Dust Protection System: Delivers long-term stable operation and consistent sorting performance
Modular Design: Available in 600mm and 1200mm belt widths to flexibly accommodate different capacity needs

AI-Powered 4-in-1 Intelligent Sorting System

Proprietary AI Deep-Learning Algorithm: Continuously optimizes defect recognition for different hazelnut varieties—improves accuracy with more sorting
High-Resolution RGB Color Imaging System: Captures subtle color differences and spots on hazelnut surface for detecting smallest defects
High-Intensity LED Illumination System: Provides consistent, clear imaging for precise recognition even with dark-colored hazelnuts
Multidimensional Detection with Cost-Effective Approach: Comprehensive identification of wide range of visible defects including:
- Color Defects: Dark spots, oxidation discoloration, scorch marks, foreign color particles
- Shape Defects: Broken kernels, shriveled/wrinkled kernels, malformed nuts, size inconsistency
- Processing/Impurity Defects: Residual stems, twig fragments, shell pieces, adhered hull material
- Biological Contamination: Insect damage, mold spots, slight rot
- Foreign Material: Stones, glass fragments, leaves/stems, other nut impurities

High-Performance Pneumatic Ejector System

Optimized design balancing durability, high-speed response, and low air consumption—perfectly suited for hazelnut rejection. Stable performance even at high throughput delivers precise ejection without missed or false rejects. Low false-reject rate significantly reduces loss of good hazelnuts, lowering raw material waste and operating costs.

15-Inch Industrial Touchscreen Control System

Intuitive HMI: Simple operation with multi-language support, adaptable for operators in different regions.

One-Touch Parameter Switching: Preset sorting parameters for multiple hazelnut varieties—no repeated adjustments when changing production
Comprehensive Remote Support System:
- Remote access and real-time monitoring to view sorting status anytime
- Performance dashboard displaying key metrics such as sorting efficiency and rejection rate
- Online expert diagnostics for rapid problem identification
- Interactive troubleshooting guidance to minimize downtime