HD Intelligent RGB Optical Sorter Economical RGB Camera Optical Sorting System Powered By Artificial Intelligence It Is Designed For Low-cost Pre-sorting Of Pistachios,
HD Intelligent RGB Optical Sorter
Economical RGB camera optical sorting system powered by artificial intelligence It is designed for low-cost pre-sorting of pistachios, which accurately identifies visible defects to achieve high-purity grading and low-loss material recovery.
| Model | Belt Width (mm) | Air Nozzle | Air Pressure (MPa) | Air Consumption (m³/min) | Voltage | Power (kW) | Dimension (mm) | Unpacked Weight (kg) |
|---|---|---|---|---|---|---|---|---|
| HD2 | 600 | 256 | 0.6~0.8 | <2.0 | 220V~50/60Hz | 6.4 | 3641×1540×2804 | 1376 |
| HD4 | 1200 | 512 | 0.6~0.8 | <4.1 | 220V~50/60Hz | 7.9 | 3641×2140×2804 | 1917 |
Cost-effective Optical Sorting Solution Tailored for Pistachios
Optimized for primary and secondary sorting of pistachios, focusing on visible defects such as shell color, opening shape and kernel integrity.
Innovative Double-layer Belt Sorting System
Upper main sorting belt: Efficiently removes all potential defective products (including partially borderline products).
Lower re-sorting belt: Re-inspects rejected materials and precisely recovers pistachios with normal openings and qualified shell color to reduce waste of good products.
High-efficiency Vibratory Feeding System
Spreads pistachios evenly to minimize overlapping and stacking, and improve identification accuracy for individual nuts.
Full Food-grade Stainless Steel Body
Complies with global food safety and hygiene standards.
Sealed Sorting Chamber & Electrical Cabinet
Features industrial-grade dustproof performance, adapting to shell debris and dust commonly generated during pistachio processing.
Quick-detachable Belt Structure
Facilitates cleaning and maintenance, meeting the requirements of frequent hygiene inspections in food processing.
Proven Dustproof System
Ensures long-term stable operation of optical lenses and electrical components.
Modular Design
Two belt width options: 600mm / 1200mm, flexibly matching daily output from 10 tons to 50 tons.
AI-powered 4-in-1 Intelligent Sorting System (Exclusive Defect Model for Pistachios)
Equipped with self-developed AI deep learning algorithms, capable of continuous optimization by importing new samples.
Combines high-resolution RGB color imaging and high-brightness LED lighting to capture subtle differences on pistachio shells and kernels. It accurately identifies various visible defects as follows:
| Defect Type | Specific Manifestations |
|---|---|
| Color Defects | Yellow shells, dark brown spots, color deviation caused by excessive bleaching, local dark oxidation on shells |
| Shape Defects | Unopened nuts, deformed shells, oversize/undersize nuts, severely broken nuts |
| Processing Defects | Residual inner peel on shells, incompletely exposed kernels at openings, mechanical damage marks |
| Biological Contamination | Wormholes, visible mildew spots on shells, discoloration caused by rot |
| Foreign Matter Contamination | Stems, leaves, stones, glass fragments, debris of other nut shells |
Targeting core points of pistachio processing: The system effectively distinguishes naturally opened nuts from unopened ones, and detects abnormal kernel color (yellowing, blackening) at openings, guaranteeing high opening rate and uniform color of finished products.
High-performance Pneumatic Ejector System
Adopts optimized airflow design to balance high-speed rejection and low air consumption.
It realizes precise single-nut ejection for granular materials like pistachios, reducing collateral loss of qualified products, lowering false rejection rate and overall operating costs.
15-inch Industrial Touch Screen Control System
Intuitive human-machine interface, supporting multi-language switching including Chinese, English and Spanish.
One-click switching of pistachio grading parameters (e.g. rejection of unopened nuts, adjustment of yellow shell ratio).
Full-range Remote Support System
- Remote access and real-time monitoring
- Data dashboard for output and rejection rate
- Online expert diagnosis
- Interactive troubleshooting
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