HWN Series High-end Intelligent Optical Sorter Tailored Exclusively For The Pecan Processing Industry, This Equipment Integrates AI Intelligent Algorithms With Multispectral Imaging Technology.

HWN Series High-end Intelligent Optical Sorter

Tailored exclusively for the pecan processing industry, this equipment integrates AI intelligent algorithms with multispectral imaging technology. Equipped with dual-band InGaAs-SWIR near-infrared cameras and high-resolution RGB color cameras, it delivers comprehensive and accurate detection of pecans in terms of appearance quality, internal defects and chemical composition. The self-developed deep learning model enables continuous iteration and optimizes defect recognition capabilities based on new samples, keeping the sorting performance at the leading level of the industry.

Technical Specifications

Core Advantages

• Customized Solution: Fully optimized for high-end pecan processing scenarios, catering to sorting requirements for in-shell pecans, pecan kernels and grading of various specifications.
• Industrial-grade Reliability: Featuring sealed sorting chamber and electrical cabinet, dustproof structure, integrated dust removal control system and high-efficiency air cooling system, it operates stably around the clock even in heavily dusty environments.
• High-efficiency Feeding System: Vibratory feeding ensures single-layer uniform spreading of materials, greatly reducing material overlapping and improving detection accuracy.
• Modular & Flexible Configuration: Belt widths of 400/800/1200 mm are optional to adapt to different production capacities.

4-in-1 Optical Detection System

• Dual-band InGaAs-SWIR Near-infrared Cameras
• High-resolution RGB Color Cameras
• High-stability Air-cooled Halogen Lighting
• High-brightness LED Supplementary Lighting

By fusing multi-dimensional data including color, size, shape, chemical composition and moisture content, it outperforms traditional visible-light sorters:

• Detect Hidden Defects Precisely: Identifies concealed mildew, insect infestation, internal rancidity, empty shells and shrunken kernels that cannot be captured by ordinary RGB cameras.
• Thoroughly Remove Debris: Effectively separate shell fragments and kernel residues to improve finished product purity.
• Superior Foreign Object Detection: Accurately distinguish foreign matters such as plastic, stones, glass and metals with colors similar to pecans.
• Early Mildew & Aflatoxin Warning: Enhanced detection function intercepts potential hazards invisible to conventional RGB vision.
• High Output & Low Manual Intervention: Cut down labor reliance significantly, boosting overall sorting efficiency while maintaining high precision.

High-performance Ejection System

The optimized pneumatic jet valves feature long service life, fast response and low air consumption. It maintains accurate ejection under high-volume production, greatly reducing false rejection rate and overall operating costs.

Intelligent Operation & Remote Support

• 15-inch Industrial Touch Screen: Intuitive graphical interface with multi-language options. One-click access to parameter templates for in-shell nuts, kernels and grading for easy and efficient operation.
• Full-range Remote Services: Real-time monitoring, performance data dashboard, online expert diagnosis and interactive troubleshooting minimize downtime and keep the equipment running optimally.