Customized High Density Zirconia Ceramic Spare Parts
Zirconia Ceramic Parts / Structural Machining Ceramic Parts
1. Description:
Zirconia ceramic parts / structural machining ceramic parts widely apply for many different uses as follows:
1) Knives and blades
2) Fuel cell parts
3) Bearings & rollers
4) Welding nozzles & pins
5) Laser parts
6) Gas igniters
7) Electric insulator
8) Ceramic guiders
9) Oxygen sensors
10) Medical and surgical component
11) Mechanical seals
12) Pumps, pistons, and liners
1) High density.
2) High fracture toughness .
3) High hardness High Mechanical Strength.
4) Low thermal conductivity Excellent insulation .
5) Good Wear resistance.
6) Resistant to Corrosion and Chemical Attack.
7) Extreme Temperature Stability.
8) Outstanding Electrical and Electronic Properties.
3. Material Features / Properties:
| Color | White or Ivory | White or Ivory | White or Ivory | |
| Density | g/cm 3 | 3.82 | 3.9 | 3.92 |
| Hardness | HRA | 83 | 85 | 85 |
| Flexural Strength | Mpa (psi*10 3 ) | 375 | 386 | 381 |
4. Technical Parameters:
| Technical Parameters of Ceramics | ||||||||
| Items | Test Conditions | Unit or Symbol | 99% AL2O3 | 95% AL2O3 | 90% AL2O3 | Zirconia | Steatite | Silicon Carbide |
| Volume Density | -- | g/cm3 | ≥3.70 | ≥3.62 | ≥3.40 | ≥5.90 | ≥2.60 | ≥3.08 |
| Tightness | -- | Pa·m³/s | ≤1.0×10-11 | ≤1.0×10-11 | ≤1.0×10-11 | - | - | - |
| Liquid Permeability | -- | -- | Pass | Pass | Pass | Pass | - | |
| Flexural Strength | - | MPa | ≥300 | ≥280 | ≥230 | ≥1100 | ≥120 | ≥400 |
| Elastic Modulus | - | GPa | - | ≥280 | ≥250 | ≥220 | - | 400 |
| Poisson Ratio | - | - | - | 0.20～0.25 | 0.20～0.25 | - | - | - |
| Thermal Shock Resistance | 800℃( Room Temperature) Cycle: 10 times | Pass | Pass | Pass | - | - | - | |
| Coefficient of Linear Expansion | 20℃～100℃ | ×10-6 K-1 | - | - | - | ≤8 | - | |
| 20℃～500℃ | ×10-6 K-1 | 6.5～7.5 | 6.5～7.5 | 6.5～7.5 | 6.5～11.2 | - | - | |
| 20℃～800℃ | ×10-6 K-1 | 6.5～8.0 | 6.5～8.0 | 6.3～7.3 | - | 4 | ||
| 20℃～1200℃ | ×10-6 K-1 | - | 7.0～8.5 | - | - | - | - | |
| Coefficient of Thermal Conductivity | 20℃ | W/(m·k) | - | - | - | - | - | 90～110 |
| 1000℃ | ||||||||
| Dielectric Constant | 1MHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | ≤7.5 | - |
| 1MHz 50℃ | - | - | 9.0～10 | - | - | - | - | |
| 10GHz 20℃ | - | 9.0～10.5 | 9.0～10 | 9.0～10 | - | - | - | |
| Volume Resistivity | 100℃ | Ω·cm | ≥1.0×1013 | ≥1.0×1013 | ≥1.0×1013 | - | ≥1.0×1012 | - |
| 300℃ | ≥1.0×1013 | ≥1.0×1010 | ≥1.0×1013 | - | - | - | ||
| 500℃ | ≥1.0×109 | ≥1.0×108 | -- | - | - | - | ||
| Disruptive Strength | D.C | kV/mm | ≥17 | ≥15 | ≥15 | - | ≥20 | - |
| Chemical Durability | 1:9HCl | mg/c㎡ | ≤0.7 | ≤7.0 | - | - | - | - |
| 10%NaOH | mg/c㎡ | ≤0.1 | ≤0.2 | - | -- | - | - | |
| Grain Size | - | μm | - | 3~12 | - | - | - | - |
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Printing --- Nickel Plating --- Assembing --- Brazing --- Inspecting --- Packing
6. Application Fields:
Widely apply for new energy vehicles, charging piles, solar power generation, energy storage and power storage system, electric vehicle power system and so on.
7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter
9.Order Flow Steps as belows: Inquiry ---Quotation --- Place an order --- Production --- Delivery
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ; Good Service
11.Shipping and Package:
12. Our aimed market :
Loudi Antaeus Electronic Ceramic Co.,Ltd is engaged in R&D, design, manufacture, construction, and operations for technical ceramic parts and components.Our main products are electronic ceramic, electro thermal ceramic, high power ceramic resistors, multi-phase electric heating ceramic, zirconia ceramic, LED lighting ceramic,relay alumina ceramic, fuse ceramic,ceramic sealing connector ,biometric ceramics and etc.
These alumina ceramic components or assemblies are used in a wide range of new energy vehicles power, semiconductor, electronic communication,electrical,mechanical,chemical,automotive, textile,military project and other industrial engineering applications, due to their high strength,anti-tensile,anti-seismic,and high sealing performance.
Material: 95%-99%Alumina/Al2O3
Machining accuracy: ±0.001mm
Customized are welcome according to your drawings or samples.
Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.