BRJ1000-2 Automatic TIG Welding Transformer Foil Winding Machine for LV Dry Type Transformer Production

Product Description

The BRJ1000-2 Transformer Foil Winding Machine is an advanced automatic foil winding solution designed for the manufacturing of low voltage (LV) transformers, cast resin dry type transformers, and other electrical coil products. With a maximum foil width of 1000mm, this high-precision foil winding machine is capable of processing copper foil and aluminum foil to produce transformer coils with excellent winding accuracy, mechanical strength, and electrical performance. Designed for modern transformer manufacturing requirements, the foil winding machine BRJ1000-2 adopts a dual-layer winding structure with two foil decoilers and two insulation paper decoilers, allowing operators to wind two layers of conductor foil and insulation materials simultaneously. This configuration significantly improves production efficiency while ensuring stable coil quality and consistent product performance. The foil winding machine is equipped with an advanced PLC control system, automatic tension control, and photoelectric edge alignment system. These intelligent control technologies help maintain uniform foil tension, prevent foil deviation, reduce material waste, and ensure smooth and precise winding operation throughout the production process. The integrated automatic TIG welding system provides strong and reliable connections between foil conductors and bus bars. Compared with traditional manual welding methods, TIG welding offers improved welding consistency, better electrical conductivity, and higher production reliability, making the BRJ1000-2 an ideal choice for high-quality transformer coil manufacturing.

Core Advantages of BRJ1000-2 Transformer Foil Winding Machine

⚡ 1. Dual-Layer High-Efficiency Foil Winding

The BRJ1000-2 is equipped with:

• 2 foil decoilers
• 2 insulation paper decoilers

This dual-layer winding configuration allows the machine to process multiple layers of foil and insulation materials efficiently, reducing production steps and improving overall manufacturing efficiency.

⚡ 2. High Precision Foil Alignment System

The machine adopts a photoelectric correction system to automatically detect and adjust foil position during winding.

Advantages include:

• Accurate foil alignment
• Smooth and neat coil edges
• Reduced material waste
• Improved finished coil quality

This ensures that every transformer coil meets strict manufacturing standards.

⚡ 3. Automatic TIG Welding for Reliable Connections

The integrated TIG welding unit is designed for automatic welding between foil conductors and bus bars.

Benefits:

• Stable welding quality
• Strong electrical connection
• Reduced manual operation
• Improved production consistency

It is especially suitable for manufacturers producing high-performance dry-type transformers and LV transformers.

⚡ 4. Intelligent PLC Control System

The foil winding machine BRJ1000-2 uses a PLC-based control system with an intuitive HMI interface, allowing operators to easily manage:

• Winding parameters
• Tension settings
• Alignment adjustment
• Welding operation
• Machine running status

The user-friendly control system helps reduce operator training time and improves production efficiency.

⚡ 5. Stable Tension Control for High-Quality Coils

The automatic tension control system ensures stable foil tension during the entire winding process.

It helps prevent:

• Uneven winding
• Foil wrinkles
• Coil deformation
• Material damage

As a result, the finished transformer coils achieve better mechanical stability and electrical performance.

Applications

The BRJ1000-2 automatic foil winding machine is widely used for manufacturing:

• Low voltage transformers
• Cast resin dry type transformers
• Distribution transformers

It is suitable for transformer manufacturers requiring high precision, automation, and reliable production performance.

Why Choose BRJ1000-2 Transformer Foil Winding Machine?

✔ Maximum foil width up to 1000mm
✔ Suitable for copper foil and aluminum foil winding
✔ Dual-layer winding with 2 foil decoilers and 2 insulation decoilers
✔ Automatic TIG welding system for high-quality foil connections
✔ PLC + HMI intelligent control for easy operation
✔ Automatic tension control improves winding consistency
✔ Photoelectric alignment system ensures precise foil positioning
✔ Designed for LV transformer and dry-type transformer production