Polycrystalline Diamond Composite Wire Drawing Die PCD Blanks
PCD POLYCRYSTALLINE DIAMOND PCD WIRE DRAWING DIE BLANKS FOR PCD CUTTING TOOLS CARBIDE INSERTS BLANKS FOR PCD DIAMOND
CHN-TOP Blanks
Based on the good cooperation with foreign well-known enterprises and scientific research institutions, after years of digestion, introduction, absorption of foreign advanced technology and ideas, we have successfully developed a whole series of polycrystalline diamond blanks(PCD).
And after a long time of testing and practical application, the comprehensive performance of the product(Wear resistance, impact toughness, conductivity, stability, etc.)has approached the international level.
Name: Polycrystalline Diamond
Brand: CT-S&T
Type:
M series-Machining nonferrous metals and nonmetal
W series-Machining nonmetal, especially for woodworking
W series
| Model |
Grit Size (Um) |
Thickness (mm) |
Diameter (mm) |
Abrasive Resistance |
Toughness | Conductivity | Performance | Application |
| ZT10W | 10 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Middle | Middle | High | Middle grit,good combination property, easy to WEDM | Woodworking, circuit board, plastic, composite,etc |
| ZT025W | 28 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Middle | Rough grit, long tools' life, could be WEDM | Laminate floor, graphite, sintered ceramic and carbide, composite, etc. |
| ZT302W | 30/2 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Middle | Good edge quality and strength maintaining, excllent abrasive resistance and thermal stability good EDM machining | Application areas include high silicon aluminum alloys, hard cast irons and bi-metal |
M series
| Model |
Grit Size (Um) |
Thickness (mm) |
Diameter (mm) |
Abrasive Resistance |
Toughness | Conductivity | Performance | Application |
| ZT005 | 5 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Low | High | High | Fine grit, precision finishing, easy to WEDM | Alumium alloy, copper alloy, noble metal, circuit board, etc. |
| ZT10M | 10 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | Middle | Middle | Middle | Middle grit,wide range of machining | Low silicon alumium alloy, copper alloy, graphite, plastic, composite,etc. |
| ZT025M | 25 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Low | Rough grit, long tools' life | High silicon alumium alloy, graphite,plastic, composite,etc |
| ZT302M | 30/2 | 1.0/1.6/2.0/3.2 | 47.0/55.0 | High | Middle | Low | Excellent wear resistance,edge strength,edge quality and good thermal stablity | Application areas include high silicon aluminum alloys, hard cast irons and bi-metal |
Machining Service at CHN-TOP
| Carbide Inserts | Notching, Grinding |
| PCD/PCBN Blank | Laser cutting according to the size |
| Brazing service | PCD PCBN diamond brazing service |
| Grinding | Indexable inserts grinding service |
Application
PCD cutting tool blanks are widely used in various industries:
1. Woodworking industry
PCD cutting tool blanks fine micron series are suitable for processing solid wood, bamboo, plastic; middle grain sizes are good for universal applications for chipboard, wood composite, MDF, laminate flooring, etc.; The mixed microns and rough micron series are mainly for HPL veneer floor, PVC flooring board, MDF/HDF, and reinforced particle panels.2. Metalworking industry: Automobile, etc.
Many grades of CHN-TOP PCD cutting tool blanks are good for tooling various materials in automobile, industries.Our sub-micron PCD is mainly for low Si content alloys to obtain perfect processing surface. The fine micron PCD series are for processing low Si content Al alloys, copper & copper alloys.The middle microns are mainly for <14% Si/Al alloys work pieces. The mixed microns and rough microns are good for tooling >14% Si/Al alloys work pieces, cast iron, carbide, CFRP, titanium and metal matrix composites, etc.
3. Electronic industry (3C)
CHN-TOP PCD products in medium fine grain sizes are also applicable for processing mobile phone frame, key, electronic circuit boards, etc., which require better surface finish.4. Building materials industry
CHN-TOP PCD product in medium coarse grain sizes are also widely used for processing different materials in building & constructing industry, such as graphite, stone, carbon fiber composite materials, etc., which require higher wear resistance tools.
CHN-TOP is the company offer comprehensive solutions for diamond tools making
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