Gallon Bottle Cap Inspection System for Food Packaging Industry Use
Gallon Bottle Cap Inspection System for Food Packaging Industry Use
Inspection principle
The product is stably and orderly transmitted to the KEYE vision inspection machine, and the high pixel sample images captured are transmitted to image processing software through customized LED light sources and HD industrial cameras. Based on big data, AI algorithms are analyzed and compared, and the system automatically determines defective and good products. The corresponding pneumatic components are controlled to eliminate defective products online, and the good products are counted and boxed to complete product inspection.
After the vision inspection system is triggered, the camera starts to capture data and transmits these data to the PC. The machine vision inspection software in the PC will process and analyze these images. If a defective gallon cap is found, the pneumatic rejection system will be activated, and there will be a Defective caps are removed from the inspection line, and the visual inspection equipment considers that an unqualified product has been inspected. This cycle continues, greatly improving the production efficiency of the enterprise and reducing labor costs.
Inspection Details
| Model |
Number of camera |
Inspection scope |
Inspection content |
Detection precision |
Accuracy |
Capacity |
|
KVIS -SC06 |
1 set |
Concave surface |
Black spot (color different) |
≥0.2mm | 99% |
200-400 pcs/min |
|
Transformation |
≥1.0mm | 99% | ||||
|
Flash |
≥0.5mm | 99% | ||||
| 4 set |
Outside surface |
Black spot (color different) |
≥0.2mm | 99% | ||
| Injection incomplete | ≥0.5mm | 99% | ||||
|
Flash |
≥0.5mm | 99% | ||||
| 1 set |
Top area |
Black spot (color different) | ≥0.2mm | 99% |
- 1.AI algorithm: high stability, adapting to the environment and background disturbance; different defect samples can be automatically identified after training
- 2.Dataization: Independent database, save multiple samples, analyze non-good products, and retain history
- 3.Multi-orientation: 360 ° comprehensive inside and outside the samples
- 4.High precision: detection accuracy can be high
- 5.Modularization, can flexibly increase or decrease the detection function according to customer actual needs
- 6.Easy to operate: It is easy to operate and easy to maintain
- 7.Safety: Medical grade material manufacturing, fully compliant with medical supplies production environment
After-sale service
- The seller should complete the creation and debugging of the product basic algorithm model before the equipment is shipped, also provide remote assistance after the equipment arrives at the customer site; and provide buyer with the factory data and operation manual of equipment.
- Daily operation and maintenance services: Our company provides free remote operation and maintenance online services. If you need to upgrade inspection algorithm, provide operational assistance, etc.
- Our company have regular offline training plan every year, so domestic and foreign clients can send their engineers to participate (at their own expense). Those who pass the exam can obtain an industry functional skills certificate.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.

