500-6000mm Automatic Seam Welding Machine With TIG Welder
Here are some features of Welding Manipulator:
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The welding manipulator can be 3 in 1 controlled together with welding power, welding rotator or positioner according to clients' requests.
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The column and boom adopt welding parts which adopt tempering post welding, then carry out fine machining which can ensure higher precision requirement.
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Boom adopts square rail, horizontal stretch and retract adopts gear and rack transmission with high precision and stability.
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Safety falling protective device is set for boom elevating.
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There's cross slider for the welding torch equipped in front of the boom to realize welding torch cross adjust for going up, down, left, right.
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There's ladder on the column, which is convenient for maintenance. It is equipped with the platform convenient for Welders to stay.
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It can be equipped with a wireless remote control box according to clients' requests for convenience.
| Model | HJ2020 | HJ3030 | HJ3040 | HJ4050 | HJ5060 | HJ6060 | HJ7070 | HJ8080 |
| effective arm extension stroke m | 2-3 | 3-5 | 4-6 | 4-7 | 4-8 | 4-9 | 7-9 | 4-10 |
| effective arm vertical stroke m | 2 | 3 | 3 | 4 | 5 | 6 | 7 | 8 |
| arm extension speed mm/min | 120-1200 AC frequency converter stepless speed adjustment | |||||||
| arm elevation speed mm/min | 500 | 1000 | ||||||
| column rotary angle ° | ±180 by manual | |||||||
| arm end load kg | 100 | 200 | ||||||
| vehicle travel speed mm/min | 2000 | |||||||
| vehicle slide center distance mm | 1200 | 1560 | ||||||
| cross shape adjusting unit mm | up and down 100, left and right:100 | |||||||
Equipment composition of HJ6060 welding manipulator
1, HJ6060 type welding machine (moving type): 1 set
2,Mobile trolley walking parts 1 set
3, MZ-1000 automatic submerged arc welding machine 1 set
4, flux recovery conveyor integrated machine 1 set
5, electrical control part
Main technical parameters
| No. | Item | Unit | HJ6060 | |
| 1 | Equipment size | moving type(without rail) | ||
| 2 | Arm lift stroke | mm | 6000 | |
| 3 | Arm extension stroke | mm | 6000 | |
| 4 | Arm guide rail width | mm | 35 | |
| 5 | Standing column guide rail width | mm | 35 | |
| 6 | Guide wheel seat supporting way | Rectangle guide rail, three facet supporting. | ||
| 7 | Arm extension speed | mm/min | 120-1200 | |
| 8 | Drive way | Rack and pinion pair | ||
| 9 | Speed adjustment way | AC frequency stepless adjustment | ||
| 10 | Arm extension motor power | kw | 0.55 | |
| 11 | Arm lifting speed | mm/min | 500 | |
| 12 | Drive way | chain wheel and chain pair | ||
| 13 | Arm front end load capacity | kg | 300 | |
| 14 | Control wire length | m | 15 | |
| 15 | Equipment structure type | movable and rotary type | ||
| 16 | Cross precision adjustor stroke | Up and down | mm | 100 |
| Left and right | mm | 100 | ||
| 17 | cylinder diameter adapted | mm | Φ500∽Φ6000 | |
| 18 | Cross slide | mm | ±50 | |
| 19 | Welding speed | 100-1000mm/min | ||
MZ-1000 submerged arc welding machine
| MZ-1000 submerged arc welding machine | |||
| No. | Name | Unit | MZ-1000 |
| 1 | output characteristics | Drop feature | |
| 2 | The power input voltage/frequency | Hz | three phase 380V±10%/50 |
| 3 | output rating | kW | 44 |
| 4 | Rated power current | A | 83 |
| 5 | Rated Duty Cycle | 100% | |
| 6 | Current Adjustment Range | A | 60-1000 |
| 7 | voltage setting range | V | 20-50 |
| 8 | Output noload voltage | V | Submerged arc welding:90±10 manual metal-arc welding:75±5 |
| 9 | full load efficiency | 92% | |
| 10 | Full load efficiency | 0.88 | |
| 11 | Diameter of Welding Wire | mm | 2-5 |
| 12 | wire feed speed | cm/min | 40-450 |
Flux recovery delivery all-in-one machine
| Flux recovery delivery all-in-one machine | |||
| NO. | Name | Unit | MZ-1000 |
| 1 | Model | YS-HS150A | |
| Motor power | KW | 4 | |
| 2 | Bleed pressure | MPa | 0.2-0.8 |
| 3 | The largest recycled | KG | 80 |
| 4 | Vacuum degree | KPa | 14.4 |
Main scope of supply
| No. | Part Name | Qty | Main composition |
| 1 | HJ6060 type welding machine (moving type) | 1 | Mobile trolley walking parts ,column combination, enhance parts, guiding parts, cross regulation parts, etc |
| 2 | MZ-1000 automatic submerged arc welding machine | 1 | The welding power supply, wire head, control box, welding cables and control cables and so on |
| 3 | Flux recovery delivery all-in-one machine | 1 | Flux recycling barrel, vortex air pump, solenoid valve, etc |
| 4 | Electrical control components | 1 | The main control cabinet + wireless control box |
| 5 | Delivery attached documentation | 1 | Product instruction for use, frequency converter operation manual, certificate of approval, shipping list and electrical schematic diagram, etc |
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