1200MM HDPE Pipe Manual Butt Fusion Welding Machine 220V Hydraulic Hot Melt
The Butt Welding method of joining polyethylene (PE) pipe requires the combined application of appropriate temperature, time and pressure to ensure a sound weld. This 1200MM manual butt fusion machine delivers industry-leading fusion integrity for large-diameter HDPE pipelines ranging from 630mm to 1200mm.
Engineered for heavy-duty on-site operations, this hydraulic butt fusion welder precisely controls the heating, joining, and cooling phases in strict compliance with ISO 21307 and DVS 2207-1 standards. The 220V-compatible power system ensures broad compatibility across global electrical grids, while the reinforced steel frame withstands demanding field environments.
Operators should ensure material compatibility before welding. Join only pipes and fittings made from identical raw materials: PE to PE, PP to PP, PVDF to PVDF. Proper surface preparation using the integrated electric planing tool is essential for achieving maximum weld strength.
| Product Name | Butt Fusion Welder for Welding HDPE Pipes 1200MM | |
| Model | SMD-B1200/630H (24-48") | |
| Pipe Size (MM) | 630-1200MM | |
| Application | PE Pipe & Fitting Welding | |
| Heating Plate Max. Temperature | 270℃ | |
| Temp. Deviation in Surface (170-250℃) | ≤±7℃ | |
| Pressures Adjustable Ranges | 0-20Mpa | |
| Working Voltage | 220V 50/60HZ | |
| Heating Plate Power | 18.5KW | |
| Planing Tool Power | 3KW | |
| Hydraulic Unit Power | 4KW | |
| Crane Power | 0.75KW | |
| Total Power | 25.5KW | |
| Weight | 2380KG | |
| Packing | Cases | 6 plywood cases |
| Volume | 12.5CBM | |
- Extended Diameter Range: Accommodates HDPE pipes from 630mm to 1200mm, covering the full spectrum of large-diameter municipal and industrial pipeline projects
- 220V Single-Phase Compatible: Optimized for 220V/50-60HZ power supply, eliminating the need for 380V three-phase infrastructure at remote job sites
- Industrial-Grade Hydraulic System: 4KW hydraulic unit with German-origin oil seals delivers consistent 0-20Mpa adjustable pressure for uniform fusion across all pipe sizes
- High-Power Heating Plate: 18.5KW PTFE-coated heating plate with digital thermostat ensures rapid heat-up and precise temperature uniformity within ±7℃ across the entire surface
- Heavy-Duty Planing Tool: 3KW electric milling cutter provides clean, parallel pipe end faces for optimal fusion quality
- Integrated Lifting Crane: 0.75KW built-in crane simplifies handling of heavy pipe sections and machine components during setup
- Robust Steel Frame: Reinforced structural steel chassis with anti-corrosion coating ensures long-term durability in outdoor and trench environments
- Quick-Connect Hydraulic Couplings: Tool-less push-to-connect fittings reduce setup and teardown time on multi-location projects
- Precision Alignment System: Multi-clamp centering mechanism minimizes pipe misalignment for consistent, high-strength butt welds
This 1200MM butt fusion welding machine is ideal for large-scale pipeline installations including:
- Municipal water supply and distribution networks
- Natural gas transmission pipelines
- Mining slurry and tailings transport systems
- Industrial chemical and process piping
- Power plant cooling water circulation lines
- Landfill leachate collection systems
- Marine outfall and dredging pipelines
1. Who are we?
Zemo Welding Machinery Co., Ltd (ZEMOWELD) is a comprehensive manufacturer of Thermoplastic Welding Equipment with over 20 years of export experience. We specialize in butt fusion machines ranging from 40mm to 3000mm diameter capacity.
2. How can we guarantee quality?
Every machine undergoes pre-production sample testing and final inspection before shipment. Our welding equipment holds CE, ISO, BV, and SGS certifications, plus CNAS laboratory accreditation.
3. What can you buy from us?
Butt Fusion Machine, Electrofusion Welding Machine, PPR Welding Machine, Automatic Plastic Welding Machine, Workshop Fitting Welding Machine, HDPE Fitting, Plastic Pipe Tools, and complete pipeline welding solutions.
4. Why choose ZEMOWELD?
20+ years of export expertise. Full certification portfolio (CE, ISO, BV, SGS, CNAS). Comprehensive welder range from 40mm to 3000mm. Dedicated after-sales support team with multilingual communication in English, Spanish, and Russian.
5. What services can we provide?
Accepted Delivery Terms: FOB, CFR, CIF, EXW, FAS, CIP, FCA, CPT, DDP, DDU, Express Delivery.
Accepted Payment Currency: USD, EUR, CNY.
Accepted Payment Type: T/T, L/C, D/P, D/A, MoneyGram, Credit Card, PayPal, Western Union, Cash, Escrow.
Language Spoken: English, Chinese, Spanish, Russian.
All designed according to ISO 21307:2011(E), ISO 12176-1 and DVS 2207-1(08/2007)
International Warranty: 24 Months
Any parts broken or not functioning under normal operating conditions, we provide free replacement.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.