High Precision Aluminum Alloy Dosing And Holding Furnace For Die Casting
High Precision Aluminum Alloy Dosing And Holding Furnace for Die Casting
1.Application
WDL Pneumatic Holding Furnace is the holding and dosing system for the clear and closed
liquid aluminum,and is applied to aluminum.WDL Pneumatic Holding Furnace, ranging from
500KG to 4100KG, is applied to all kinds of different types of diecasting machine and the
dosing,ranging from 0.5KG to 100KG, can meet almost all types of casting parts.The furnace
adopts the most advanced control system of Siemens and is able to improve product quantity
and quality due to the outstanding features of safe reliability, easy installation, simple operation
and efficient dosing speed.
| 2.THe advantages of aluminum dosing furnaces | |
| Dosing accuracy | ＜土1.5% |
| holding temperature | ＜土1.5℃ |
| Dosing time | 3- 30s( Related to customized weight.) |
| loss ratio | <0.06% |
| electric consumption | 1/3 of normal ladling system |
| high quality | The quality of aluminum liquid is guaranteed as the metal is taken from the bottom |
| Closed Chamber | Ensure to keep the oxidation film complete,reduce oxidation slug, as well as lessen the slug clearing time. |
| Life span | normal use 10 years above(furnace lining) electrical parts 10 years above. |
| dosing range | 0.5KG- 100KG from 0.5kg to 100kg |
| on-line degasing | for high end casting parts |
| synchronization | Communication adopts network and cable connection,Both optional |
| data storage | Molding process data storing function, One-key saving function for molding change and accessing function |
| structure design | easy installation and commissioning |
| spare parts | compatible parts, ensure minimum stock level for customers. |
| high efficiency | Comparing with other feeding method, holding furnace has higher efficiency, no waiting time and higher production efficiency |
| Safety assurance | measures applied in electrical protection, mechanical protection,interlock between electrics and mechanism.as well as mis-operation-proof |
| Thermostatic control | air-con applied in main control panel |
3.Features
- Chamber whole body casting
- Holding bath closed seal
- Silicon Carbide Rod Radiation Heating
- Pneumatic dosing feeding system, Holding furnace direct feeding.
- Based on feeding position hydraulic rising function of the furnace
- Hydraulic dumping function for furnace chamber changing and cleaning.
4. Technical Requirements
- Work voltage three phase and five line :3 ∅AC380V±10%, 50Hz/60Hz;
- Work environment:- 10℃~+50℃
- Compressing air driness dew point: -45℃
- Air pressure: 0.4~0.8Mpa
- Compressed air in let connector: DN25
- Compressed air instant volume(work pressure fluctuation range≤0.15Mpa)≥30-40L/S
5. Equipment Reference
Type of WDL Dosing Furnace
| Type | Unit | WDL-500D | WDL-900D | WDL-1200D | WDL-1700D | WDL-2300D | WDL-3100D | WDL-4100D |
|
Overall Compacity |
Kg | 500 | 900 | 1200 | 1700 | 2300 | 3100 | 4100 |
| Work Compacity | Kg | 350 | 700 | 900 | 1400 | 1800 | 2500 | 3500 |
| Thermal Power | KW | 5.0 | 5.5 | 6.5 | 8.0 | 10.0 | 13.0 | 15.0 |
| Max Power | KW | 18 | 27 | 36 | 42 | 51 | 60 | 75 |
| Length | mm | 2260 | 2660 | 2975 | 3025 | 3545 | 3530 | / |
| Width | mm | 1770 | 2030 | 2130 | 2350 | 2350 | 2750 | / |
| Height | mm | 2195 | 2365 | 2390 | 2485 | 2580 | 2780 | / |
| Weight | Kg | 4500 | 5200 | 6800 | 8600 | 10500 | 12800 | 15600 |
| control box(L×W×H) | mm |
850×600 ×1800 |
850×600 ×1800 |
850×600 ×1800 |
850×600 ×1800 |
850×600 ×1800 |
850×600 ×1800 |
850×600 ×1800 |
| Lifting height | mm | 200 | 200 | 400 | 400 | 400 | 600 | 600 |
|
Applied diecasting machine |
T吨 | 500以下 | 500-800 | 800-1250 | 1250-2000 | 2000-2500 | 2500-3500 | 4000以上 |
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