WONDERY Fully-Automatic Aluminum Ingot Casting Line for High-Efficiency Production of 5-6KG Ingots
WONDERY Fully-Automatic Aluminum Ingot Casting Line for High-Efficiency Production of 5-6KG Ingots
WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. introduces its state-of-the-art Fully-Automatic Aluminum Ingot Casting Line, engineered to seamlessly integrate with melting furnaces and deliver a high-volume, reliable solution for producing standard commercial aluminum ingots. Specifically designed for casting 5-6KG aluminum alloy ingots, this production line excels in efficiency, precision, and operational simplicity, making it an indispensable component for modern aluminum recycling and smelting facilities.
Our ingot casting machine features a staged casting unit that perfectly meets the production process requirements for electric furnace aluminum ingot casting. It is versatile enough to handle the casting of various grades of aluminum blocks. The core of the system is its automatic liquid separation pouring method and efficient water spray cooling system, which work in tandem to produce ingots with consistent quality and excellent surface finish.
A key highlight is the automatic hammering demolding mechanism, which achieves an exceptional demolding rate of ≥99.5%. This high rate minimizes manual intervention, reduces labor costs, and ensures continuous, uninterrupted production. The ingots are demolded at an optimal temperature between 20°C to 35°C, guaranteeing structural integrity.
The line is built for durability and low maintenance. It utilizes cast iron molds with aluminum mold casting, ensuring a smooth, burr-free surface and a service life of over 5,000 cycles. The drive system employs a robust cycloidal pinwheel reducer and a variable frequency motor, allowing for precise control over the ingot conveyor speed from 0 to 3.8 m/min. This adjustability lets operators fine-tune the line to match upstream melting output perfectly.
Key Technical Parameters of the WONDERY Ingot Casting Line:
| Parameter | Specification |
|---|---|
| Product | Aluminum Alloy Ingots |
| Single Ingot Weight | Approx. 6 kg |
| Max Production Capacity | 2-3 tons/hour (~12 cycles/minute) |
| Casting Method | Automatic Liquid Separation |
| Cooling Method | Water Spray Cooling |
| Demolding Method | Automatic Hammering |
| Demolding Rate | ≥ 99.5% |
| Ingot Conveyor Speed | 0 – 3.8 m/min (Variable Frequency Control) |
| Total Power | Approx. 2.2 kW |
Engineered for seamless integration and automated operation, the WONDERY Ingot Casting Line from WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. significantly boosts productivity. Its reliable performance, coupled with features like photoelectric control for demolding and a stable square tube frame structure, translates to lower operating costs and higher overall plant efficiency.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.