Mining Combined 1400mm Conveyor Belt Hot Joint Machine Vulcanizing Equipment
Mining Combined 1400mm Conveyor Belt Hot Joint Machine Vulcanizing Equipment
TECHNICAL PARAMETERS
(Except for 830mm, 1000mm and other conventional sizes, any non-standard size is accepted.)
| Model | Belt width(mm) | Power(kw) | Dimensions | Weight(kg) | Single most important |
| (L*W*H mm) | |||||
| ZLJ-650*830 | 650 | 9.5 | 1370*830*630 | 430 | 45 |
| ZLJ-650*1000 | 10.8 | 1370*1000*630 | 500 | 66 | |
| ZLJ-800*830 | 800 | 11.2 | 1520*830*630 | 535 | 70 |
| ZLJ-800*1000 | 13.5 | 1520*1000*630 | 575 | 79 | |
| ZLJ-1000*830 | 1000 | 14.1 | 1720*830*630 | 595 | 82 |
| ZLJ-1000*1000 | 15.7 | 1720*1000*630 | 620 | 95 | |
| ZLJ-1200*830 | 1200 | 16.5 | 1920*830*710 | 800 | 96 |
| ZLJ-1200*1000 | 17.2 | 1920*1000*710 | 870 | 113 | |
| ZLJ-1400*830 | 1400 | 18.6 | 1930*830*760 | 930 | 107 |
| ZLJ-1400*1000 | 20.7 | 2120*1000*760 | 1180 | 132 | |
| ZLJ-1600*830 | 1600 | 21.5 | 2320*830*800 | 1270 | 120 |
| ZLJ-1600*1000 | 22.3 | 2320*1000*800 | 1460 | 146 | |
| ZLJ-1800*830 | 1800 | 23.3 | 2520*830*850 | 1380 | 137 |
| ZLJ-1800*1000 | 25.6 | 2520*1000*850 | 1650 | 164 | |
| ZLJ-2000*830 | 2000 | 27.2 | 2720*830*950 | 1760 | 154 |
| ZLJ-2000*1000 | 30 | 2720*1000*950 | 1860 | 182 | |
| ZLJ-2200*830 | 2200 | 29.2 | 2920*830*950 | 1860 | 165 |
| ZLJ-2200*1000 | 34.1 | 2920*1000*950 | 1970 | 198 |
- Water pressure bag (also can use air pressure) Press for 100PSI, 200PSI etc. surface pressure for textile and steel cord belts, Up to 1.8Mpa/2.0Mpa.
- Available in rectangular shape 90°, rhombic 16° 42‘ or 22°
- Uniform pressure distribution by means of the pressure bag
- 200 p.s.i. (14 kg/cm sq.) units usually used to do steel cord conveyor belting
- Different heating platen size and combination.
- Water-free is used as the pressure medium
- Pressure regulation up to max. 70 N/cm² (7 bar/100 PSI)
- Short heating-up time
- Water cooling system equipped with extruded cooling channels for short cooling-down time
- Optimized pressure and temperature distribution
- Degree of the heating platen: 22 degree bias angle or 16 degree, 20 degree, rectangle and other degree is optional.
- Power Voltage: 380V. 660V. 525V480V. 440V. 415V. 400V or 220V
- Vulcanizing temperature:145℃ (adjustable 0~200℃)
- Temperature-rising time (from normal temperature to vulcanizing temperature): no more than 25 min, accords to different conditions, actually, normal conditions, is around 20 mins.
- Improved cooling system, when use pressure pump for cooling, cooling time only 5mins (cooling from 145 to 75 degrees)
What Is Hot vulcanization Method?
Hot vulcanization splices are heated and cured under pressure with a special vulcanizing press. And the belt can only be used after the splice has cooled down.Qingdao Running Machinery Co., Ltd. is a manufacturer specializing in the production of conveyor belt splicing machines. Conveyor Belt Hot Joint Machine are equipped with a water cooling system, bid farewell to the traditional natural cooling. It takes about 15 minutes to rise from room temperature to about 145-150 degrees, and the vulcanization time 30-40 minutes, cooling from 145-150 degrees to about 70 degrees, it takes 10 minutes.
Conveyor Belt Hot Joint Machine pays attention to the quality of the belt: the material of the conveyor belt, the formula, the thickness of the covering layer, the manufacturing process of the belt (temperature, time, pressure) and the performance of the processing equipment. Of course, good vulcanization also requires a team of professional workers and a good vulcanizing machine.
Qingdao Running Machine co., ltd 's Conveyor Belt Hot Joint Machine NO NEED FOR a 8-11 hours to vulcanizing time.
Conveyor Belt Hot Joint Machine, it takes about 15 minutes to rise from room temperature to about 145-150 degrees, and the vulcanization time is 30-40 minutes, and it takes 10 minutes to cool from 145-150 degrees to 70 degrees.
Skilled workers can assemble a piece of equipment in 5-10 minutes.
Advantages of vulcanization
Vulcanization improves the durability of the conveyor belt. The repaired belt can be used for a long time, thereby reducing the risk of repeated failures and equipment downtime.
The longevity of vulcanized splices is longer than that of mechanical splices.Whether it is cold vulcanization or hot vulcanization, the conveyor belt needs to be disassembled when splicing.
Limitations of vulcanization
Whether it is cold vulcanization or hot vulcanization, the conveyor belt needs to be disassembled when splicing. Not all conveyor belts can be vulcanized. Old, dirty and unevenly worn conveyor belts are not suitable for vulcanization. Vulcanization requires clean, dry and relatively warm conditions to succeed. Vulcanized splices wear from the inside out, so damage may not be obvious
Application:
Frame type conveyor belt joint vulcanizing press is mainly applied to industries for splicing and repairing conveyor belts such as metallurgy, mine, power plant, port, dock, construction material cement, chemical industry, tobacco, and food automatic line field.
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