Aluminium Fast Hot Splicing Conveyor Belt Jointing Machine 2.0Mpa
Quick Fast Jointing Conveyor Belt Hot Splicing Conveyor Belt Jointing Machine
Conveyor Belt Vulcanizing Machine Specification
1.Light Aluminum alloy cross beams, high strength bolts and nuts suitable to exert a minimum pressureof 25kg/cm².
2.Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ (Customize available according to your requirement)
3.Quick water cooling device: 15~20 minutes From 145 ℃ down to 80 ℃ or even lower
4.Cooling source: Water or Air
5.Heating source: Electricity
6.Heating time: from room temperature to vulcanization temperature need less than 20 minutes
7.Heating platen surface temperature difference: ± 5 ℃
8.The temperature adjustment range: 0 ~ 200 ℃ (custom)
9.Vulcanization pressure: Max 23kg/cm² (2.3MPa).
10.Automatic mute pressure pumps for operating pressure above 90 kg/cm².
11.Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature. Upgraded explosion proof control box optional.
TECHNICAL PARAMETERS
| Model | Width of rubber belt to be joined-up (mm) |
Total Power(KW) | Weight of heaviest part (Kg) | Overall dimensions LxWxH(mm) | Total weight (kg) |
Control box |
| ZLJ--1200 | 1200 | 16.5 | 69.3 | 1680×830×710 | 900 | 1 |
| ZLJ--1600 | 1600 | 21.1 | 89.7 | 2140×830×800 | 1320 | 1 |
| ZLJ--1800 | 1800 | 23.3 | 89.7 | 2300×830×850 | 1480 | 1 |
Note: Quick Fast Jointing Conveyor Belt Hot Splicing Conveyor Belt Jointing Machine
- Specifications are subject to change without notice;
- Build-in cooling standard on all units;
- Total weights include electrical control panel, cable set and set up templates for all models;
- 200 PSI models include fluid pressure pump and reservoir unit Model HPP20-4(mandatory for operating pressure above 100PSI/7 kg/cm sq);
- Temperature adjustable between 0-199deg.C;
- Sectional vulcanizers are built on a 22 degree bias, 16/20 or other degree are optional;
- Custom sizes, rectangular configurations and multiple platen arrangements available on request.
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When order, pls supply below information, our technician will make a solution for you, or pls choose one model from bottom traditional sizes table
- Max belt width
- Heating platen length (or pls supply belt manufacturer’s recommended splice length)
- What kind of belt, light duty belts or heavy duty belts, belt model No.
- Working Voltage
- Pressure requirements (as our experience, normal is 0.8Mpa, for EP belts is 1.2Mpa, for steel cord belts is 1.4Mpa)
- Degree of heating platen (standard will be 22 degree)
Normal vulcanizer model sheet:
A= Splice Length
B= Bet Width
C=Length of platen along the belt
D= Width of platen
measured square to beltline
E= Bias Ange
F=Width of platen along the belt on bias
Main Componets of Quick Fast Jointing Conveyor Belt Hot Splicing Conveyor Belt Jointing Machine
- Bars are available in various profiles and lengths to provide a custom solution for your needs
- Bars are specially designed for running machine and manufactured out of quality extruded aluminum
- Various bolt and nut styles complement each bar type and provide a secure, pressurized splice
BEAM of Quick Fast Jointing Conveyor Belt Hot Splicing Conveyor Belt Jointing Machine
2.
- Pressure bolts pass through the cross beam profile for a high level of safety
l Tension bolts made of high-strength steel, however, 2 kg less apiece than conventional steel tension bolts.
- Tension bolt threads protected against damage
- Tension bolts sealed up and protected against pollution
3. Lightweight aluminum platens use new rapid cooling system within platens.
4. Custom sizes, rectangular configurations and multiple platen arrangements are also available on request.
5. ELECTRONICS CONTROL CABINET
- Design of required control cabinet depends on number of heating plates
- Exact temperature measurement inside of heating plates via double PT 100, digital display of set point and real value temperature
- Quick programming of electronic temperature controllers
- Voltage monitor for protection against over-voltage
- In case of electronic control failure switch to manual operation mode
- Digital automatic timer
- Monitoring of differences between the single heating circuits +/- 2.5 K
- Optical signal shows end of vulcanizing time
- Minimum protection class IP 44
6． Pressure bag system, can used for both water and air, one time molding, without metal frame, light weight, testing pressure out of our factory is 2.5MPA (old design pressure bag fixed with metal frame and bolts, heavy weight)
- Pressure System of Quick Fast Jointing Conveyor Belt Hot Splicing Conveyor Belt Jointing Machine
A. Automatic pressure pump with pressure gauge, allows easy application of pressure up to 200PSI. For steel-cord belting, standard will be auto pressure pump. After use new cooling system in the heating platen, now also use pressure pump for cooling.
B. Cooling pump , when work with air compressor, air pressure, no pressure pump, such cooling pump can used for cooling. (Pls note that, if have any special requirements of the cooling pump working voltage, pls inform us before order, standard voltage is 220V single phase)
C. Manual Pump: Manual water pressure
Usually we provide the packing list as following:
| #1 | Heating plate with build in water cooling device | 2 Pieces | |
| #2 | Almex type pressure bag | 1 Pieces | |
| #3 | Heating insulation plate | 3 Pieces | |
| #4 | Standard Control Box | 1 Sets | |
| #5 | Cross Beams | as vulcanizer | |
| #6 | Ratchet wrench | 2 Handles | |
| #7 | Primary wire/cable with plugs 10 meters | 1 Pieces | |
| #8 | Secondary wire/cable with plugs 5 meters | 2 Pieces | |
| #9 | Electric pump | 1 Set | |
| #10 | High pressure hose | 15Mpa 5 Meters | |
| #11 | Clamp bolt, Nut, Gasket | 10 sets | |
| #12 | Clamp Device (optional) | As request | |
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.