Energy Efficiency EPS Shape Moulding Machine EPS Production Line
Energy Efficiency Automatic EPS Shape Moulding Machine EPS Production Line.
Key Features of EPS Shape Molding Machine
Molding Process:
- The machine uses steam or hot air to expand the pre-expanded EPS beads and then molds them into specific shapes using a mold cavity.
- The process typically involves placing the beads in a heated mold, allowing them to fuse and take the shape of the mold.
Automatic Control:
- Many EPS shape molding machines come with programmable control systems, allowing for precise control over temperature, pressure, and cycle times.
- Automatic feeding systems help in maintaining a consistent supply of raw material throughout the process.
Versatility:
- These machines can accommodate various molds to produce diverse shapes and sizes according to specific requirements.
- They are suitable for producing both small and large production runs, making them adaptable to different business needs.
Energy Efficiency:
- Advanced models are designed to optimize energy consumption during the molding process, reducing production costs.
- Some machines use energy recovery systems to enhance efficiency.
Quality Control:
- To ensure consistent product quality, many machines include features for monitoring pressure, temperature, and other critical parameters.
Applications
- Packaging: EPS shape molding machines are often used to create protective packaging for fragile electronics, furniture, and other goods.
- Construction Materials: They produce insulation panels and decorative architectural features.
- Consumer Goods: Used for making custom shapes for various consumer products, including toys and household items.
Operation Steps
- Preparation: Load pre-expanded EPS beads into the machine.
- Heating: The machine uses steam or hot air to soften the beads.
- Molding: The softened beads are injected into the mold, where they expand and fuse together.
- Cooling: Once the molding cycle is complete, the product is cooled to set its shape.
- Ejection: The molded product is ejected from the mold for further processing or packaging.
Advantages
- Customization: Allows for the production of highly customized shapes and sizes tailored to customer needs.
- Cost-Effective: Efficient production methods can lower manufacturing costs.
- Lightweight Products: Produces lightweight and well-insulated products beneficial in shipping and handling.
| Item | Unit | PSSM100E | PSSM120E | PSSM140E |
| Mould Dimension | mm | 800X1000 | 1200X1000 | 1400X1200 |
| Max Product Dimension | mm | 850X850X350 | 1050X850X350 | 1250X1050X350 |
| Stroke | mm | 150-1500 | 150-1500 | 150-1500 |
| Steam Inlet | mm | DN65 | DN80 | DN100 |
| Steam Consumption | t/t | (7-11t)Steam of 1t Material | ||
| Cooling Water inlet | mm | DN80 | DN80 | DN80 |
| Cooling Water Consumption |
kg/cycle | 45-110 | 45-130 | 55-150 |
| Compressed Air Inlet | mm | DN40 | DN40 | DN40 |
| Compressed Air Consumption |
m³/cycle | 1.2 | 1.5 | 1.8 |
| Vacuum Pump Capacity |
m³/h | 165 | 165 | 230 |
| Drainage Port | mm | DN125 | DN125 | DN150 |
| Connected Load | kw | 11 | 11 | 13 |
| Outside Dimension | mm | 4300X1900X3400 | 4600X2100X3600 | 4600X2300X2800 |
| Weight | kg | 4000 | 4500 | 5000 |
| Cycle Time | s | 50-80 | 50-90 | 60-100 |
FAQ
1. Where is your factory located?
We have 2 production plant, one plant locates in Hangzhou which professionally producing EPS/EPP/ETPU machine. Another factory locates in Jiangsu Provide which producing EPS/EPP/ETPU mould. Both two factories are pretty close to the Shanghai port for easiest transportation.
2. Do you have detailed and professional installation manual?
We will provide very detailed installation manuals and videos, and the service until you are satisfied
3. Are you a trading company or a manufacturer?
We are manufacturer.
4. How long is your delivery time?
Normally delivery time is 30~45 days.
5. How many years have your company made this kind of equipment?
More than 10 years.
6. Can I only buy some spare parts from you?
Yes, we also provide all kinds of spare parts that relatives to our machine.
7. How do you pack the equipment?
We will strengthen and protect the equipment to ensure that they will not be damaged during transportation
8. Can you send your staff to install the equipment for us?
Under normal conditions, it is possible. Now it is an epidemic situation.
We will try our best to assist in case wecannot send technician in time. We will also conduct video connections with guests to teach them to install them in place.
9. Can you can design the equipment according to our size?
Yes, it is acceptable
10. How many production lines in your factory?
We have total 10 production line.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.



