Energy Efficiency EPS Pre Expander Sandwich Foam Panel Production Line
Key Components of an EPS Pre Expander
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Feeding System: Automatically feeds raw polystyrene beads into the pre-expander.
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Heating System: Uses steam or hot air to heat the beads, causing them to expand. This is a critical step that facilitates the expansion process.
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Expansion Chamber: The main body where the beads are heated and expanded. The chamber is designed to maintain the right pressure and temperature levels for effective expansion.
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Cooling System: After expansion, the beads need to cool down to ensure they retain their expanded shape.
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Control Panel: Automated controls regulate the temperature, pressure, and timing of the expansion process for precision and efficiency.
Advantages of EPS Pre Expanders
- High Efficiency: Capable of quickly processing large volumes of polystyrene beads, making them suitable for high-production environments.
- Quality Control: Ensures consistent quality of expanded beads by controlling the expansion parameters.
- Energy Efficiency: Many modern pre-expanders are designed to minimize energy consumption during the heating and expansion processes.
- Flexibility: Can be adjusted to accommodate different bead types and sizes based on the end product requirements.
Applications of Expanded EPS
The expanded EPS beads produced by the pre-expander can be used in a variety of applications, including:
- Packaging: Protective packaging for fragile items like electronics and glassware.
- Insulation: Used in construction for thermal insulation in walls, roofs, and floors.
- Crafts and Decoration: Lightweight structures in arts and crafts.
- Custom Molding: Additional processing in EPS block molding machines to make customized shapes for various industries.
Considerations When Choosing an EPS Pre Expander
- Production Capacity: Evaluate the expected output requirements to select a machine that aligns with your production needs.
- Quality Control Features: Look for machines with advanced monitoring systems for maintaining consistent bead quality.
- Energy Efficiency: Consider the operating costs associated with energy consumption.
- Maintenance and Support: Assess the manufacturer’s reputation for customer support and availability of spare parts.
| Item | Unit | PSPEC90 | PSPEC120 | |
| Expansion Chamber | Diameter | mm | Ф900 | Ф1200 |
| Volume | m3 | 1.2 | 2.2 | |
| Useable volume | m3 | 0.8 | 1.5 | |
| Steam | Inlet | mm | Ф25 | Ф40 |
| Consumption | Kg/cycle | 100-150 | 150-200 | |
| Pressure | Mpa | 0.6-0.8 | 0.6-0.8 | |
| Compressed air | Inlet | mm | Ф25 | Ф25 |
| Pressure | Mpa | 0.6-0.8 | 0.6-0.8 | |
| Drainage | Condensation | mm | Ф20 | Ф20 |
| Connected load | Instaling power | Kw | 10 | 15 |
| Density | First expansion | g/L | 12-30 | 14-30 |
| Second expansion | g/L | 8-11 | 8-13 | |
| Overall size (LXWXH) | mm | 4700X3000X3200 | 4900X4700X3200 | |
| Weight | kg | 1500 | 1800 | |
| Room height required | mm | 5000 | 5000 | |
| Productivity | 15g/L | kg/h | 150 | 250 |
| 20g/L | kg/h | 200 | 300 | |
| 25g/L | kg/h | 250 | 410 | |
| 30g/L | kg/h | 300 | 500 | |
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