ULTEM PEI CNC Machining Services for ULTEM 1000, 2100 GF10, 2300 GF30 Plastic Components with 0.03mm Tool Wear Control
ULTEM (Polyetherimide) is an amber translucent engineering thermoplastic with superior hardness, excellent insulation properties, and outstanding wear resistance compared to PTFE materials. This high-performance material offers exceptional machining capabilities and is commonly reinforced with 10% or 30% glass fiber to enhance hardness and durability.
- ULTEM 1000 - Standard grade with optimal machinability
- ULTEM 2100 GF10 - Reinforced with 10% glass fiber for increased hardness
- ULTEM 2300 GF30 - Reinforced with 30% glass fiber for maximum wear resistance
| Material Type | Available Grades | Certifications |
|---|---|---|
| Aluminum CNC Parts | 5052, 6061, 6063, 6082, 6262, 2011, 2017, 2024, 7075, 5083, 1050 | RoHS, SGS Report |
| Stainless Steel CNC Parts | SS303, 304, A2, 304L, 321, 316, 316L, 410, 416, 420, 430, 630, 17-4PH, 1.4301, 1.4305, 1.4306, 1.4401, 1.4435, 1.454, Nitronic50 | RoHS, Material Certification |
| Steel CNC Parts | Mild Steel, Carbon Steel, 12L14, 1215, 1018, 1045, Q235, XC38, XC48, 4140, 4340, 42CrMo4, 35MF6Pb, X30Cr13, Inconel 600 | RoHS, Material Certification |
| Brass & Copper CNC Parts | H59, CuZn39Pb3, H62, H85, C3604, C23000, CuW90/10, CW021A, C11000, 101OFC, Bronze, C93200 | RoHS, Material Certification |
| Plastic CNC Parts | PC, POM, Acetal, Delrin, Nylon, PA, PA6+GF30, PTFE, PVC, PMMA, PEI, Ultem, PEEK, PE, HDPE, UHMWPE, PE1000 | RoHS, Material Certification |
| Titanium Alloy CNC Parts | Titanium Alloy Gr2, Gr5, Ti6Al4V | Material Report |
| Laser Cutting Parts | Stainless Steel, Steel, Aluminum | - |
| Material Type | Available Finishes | Thickness Range |
|---|---|---|
| CNC Aluminum Parts | Sandblast & Anodize, Brush, Hard Anodize, Polish, Chrome Plated, Powder Coated, Surtec 650, Vacuum Coating/PVD | 0.005-0.05mm |
| CNC Stainless Steel Parts | Polish, Brush, Passivation, Sandblast, Etching, PVD, Plated | 0.003-0.020mm |
| CNC Steel Parts | Zinc, Nickel, Chrome Plated, Oxide Black, Chemical Nickel Plated, Powder Coated, Heat Treatment, PVD, Plated | 0.003-0.020mm |
| CNC Brass & Copper Parts | Nickel, Chrome, Gold, Silver, Tin Plated, Chemical Nickel Plated | As Required |
| CNC Plastic Parts | Painting, Powder Coating, Polishing | As Required |
| CNC Titanium Alloy Parts | Polish, Brush, Sandblast, Black, Color, Rainbow PVD | As Required |
Machining Difficulty Ranking: ULTEM 2300 > ULTEM 2100 > ULTEM 1000
ULTEM machining presents greater challenges than PTFE due to its higher hardness characteristics. The material's wear resistance demands specialized cutting tools and optimized CNC parameters.
Tool Wear Analysis: Our measurements indicate 0.03mm tool wear after 3.5 hours of continuous ULTEM machining, requiring parameter adjustments for dimensional compensation.
- Two-Step Machining: Rough machining followed by micro machining with 0.5mm allowance
- Cooling System: Spray and compressed air cooling to prevent stress rupture in non-crystalline plastic structure
- Tool Management: Regular monitoring and compensation for tool wear during extended operations
- 32 CNC Machining Centers
- 18 CNC Turning Centers
- Precision Milling Machines, Grinders, and Laser Cutting Systems
- Comprehensive machining operations: Milling, Boring, Turning, Grinding, Slotting, Drilling, Tapping
With over 12 years of specialized experience in ULTEM machining, our efficient engineering team can deliver prototype samples within one week.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.