APIE FOUNDATION EQUIPMENT (CHINA)LIMITED
                                                                                                           
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Multi Function Trenching Machine Diaphragm Wall Grab Trench Cutter Machine

Price Negotiable
Price: US$ 400000-550000 Unit
MOQ: 1 unit
Delivery Time: 30 days
Brand: APIE
Product Description

 

 

Benefits of Spherical Hob in Hydromill Cutting

  1. Cost-Effective Construction: The implementation of spherical hobs significantly lowers the expenses associated with hydromill cutting in hard rock, leading to faster project timelines.

  2. Streamlined Process: There’s no requirement for precutting holes, which simplifies the necessary construction equipment and processes.

  3. Prolonged Operation: The hob-tooth hydromill wheel allows for continuous operation for up to 100 hours, decreasing the frequency of hydromill lifts and effectively extending the construction timeline while reducing labor needs.

  4. Reduced Maintenance Needs: The hydromill module operates smoothly with minimal strain on the gearbox, which cuts down on both maintenance time and costs.

  5. Minimal Ground Impact: This technology causes little ground disturbance, making it ideal for projects located in proximity to existing structures.

  6. Improved Cutting Deflection: The design enhances the deflection capabilities during hydromill cutting in challenging rock formations.

  7. High Precision: The vertical alignment of trenches can be maintained with an accuracy of up to 1‰, ensuring high-quality results.

  8. Fuel Efficiency: The system achieves over 20% fuel savings (averaging 73L/h with a CAT C18 engine), making it more energy-efficient and environmentally friendly.

 

Overview of Cutting Wheels: Gearbox and Spherical Hob

For optimal performance, a spherical hob needs to generate adequate downforce, with each hob requiring a minimum of 5 tons. Considering a wheel with a thickness of 1200mm, it has a total of 54 hobs. Typically, about one-third of these—around 18 hobs—are actively engaged in rock breaking, necessitating a total pressure of at least 90 tons. Each gearbox must therefore support 45 tons of pressure, highlighting the need for robust radial load-bearing capabilities.

The hob functions as a rolling rock-breaker, which means it doesn't demand high torque. For safety considerations, the gearbox is designed with a torque rating of 150 kNm. The output end features a tapered hexagonal design, which facilitates quick installation and removal of the cutting wheel.

The spherical hob utilizes two primary types of fixed cutting tools: side hydromills and main cutting hydromills. Each trajectory line includes three side hydromills and two main cutting hydromills. Additionally, the design incorporates a flapper tooth in a roller structure, which is both simple and effective. This innovative design provides superior force resistance compared to traditional machines, where the heavier flapper tooth structure often leads to rapid wear of the wear blocks and guide rings.

 

 

 

Module Parameter with SC-135

 

Parameter Specification
Total hydromill Module Weight 47–60ton
Wall thickness 1000–2000mm
Maximum Torque of Gearbox 180KNm
Gearbox Output Speed 0–20rpm
Maximum Pressing Force 60 ton
Maximum Ground Pressure 120 ton

 

Module Parameters with XCMG 120

 

 

Parameter Specification
Total hydromill Module Weight 47–60ton
Wall thickness 1000–2000mm
Maximum Torque of Gearbox 180KNm
Gearbox Output Speed 0–20rpm
Maximum Pressing Force 60 ton
Maximum Ground Pressure 120 ton

 

 

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Company APIE FOUNDATION EQUIPMENT (CHINA)LIMITED
Location NO.108-4-1911 HUISHAN AVENUE,HUISHAN ZONE,WUXI CITY, JIANGSU PROVINCE,CHINA 214174
Contact Person Sunny

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