Three Servo Fully Automatic Slitting Machine For 45-450g Paper High Speed
Price:
50000dollars
MOQ:
1 tower
Delivery Time:
four weeks
Brand:
HJ
Product Description
HJ-D1600- III three servo fully automatic tension slitting machine
1, Parameter indicators:
1. Material type: White board paper, carbon free paper, coated paper, double adhesive paper, aluminum foil, copper foil, and other materials;
2. Material thickness: 45-450g (paper)
3. Maximum diameter of raw materials: 1600mm
4. Raw material tube core: 3 #, 6 # paper tubes;
5. Maximum width of raw materials: 1600mm;
6. Minimum width of raw materials: 30mm;
7. Roll surface width: 1650mm;
8. Cutting width: 40-1600mm;
9. Reel tube core 3 # paper tube;
10. Maximum diameter of winding: 1600mm;
11. Total deviation correction stroke: 150mm;
12. Deviation correction accuracy: ± 0.15mm
13. Maximum speed: 550 meters/minute;
14. Cutting speed: 20-550 meters/minute;
15. Total power supply: 51KW;
16. Total weight: approximately 18 tons;
17. Overall dimensions: 7500 in length, 3500 in width, and 2200mm in height;
18. Cutting tools: 10 sets of standard configuration according to user needs
19. Cutting: Φ 150 * 100 * 50mm, brand adopts Shanghai Shenlong.
20. Lower round knife: Φ 130 * 90 * 30mm, brand adopts Shanghai Shenlong.
21. Material receiving shaft: equipped with 2 3 # inflatable shafts for use.
22. Complete equipment configuration Φ 15 120 aluminum rollers, 1 rubber roller, and 1 active steel roller.
23. The entire equipment is equipped with 2 circular cutter shafts.
- Backup configuration:
| Part Name | Specification and model | number | brand | |
| Casting frame | Wall panel net thickness 80mm | 1 pair
|
||
| 3-inch slip shaft | 2 pieces | |||
| Main traction roller (mirror steel roller) | φ200*1650mm | 1 piece | Hard chrome plating, mirror finish, dynamic balance 500 meters/minute, accuracy G1.6 level | |
| Rubber pressure roller | φ180*1650mm | 1 piece | Imported silicone is used, with a hardness of 70 degrees, dynamic balance of 500 meters/minute, and accuracy of G1.6 level | |
| High quality galvanized steel guide roller | Φ120*1650mm | 15 pieces | Hard oxidation treatment, dynamic balance 500 meters/minute, accuracy G1.6 level | |
| Winding servo motor | 15KW | |||
| Servo Driver | 15KW | 2sets | Shenzhen Hongyuan | |
| Traction servo motor | 15KW | 1set | ||
| Servo Driver | 15kw | 1 unit | Shenzhen Hongyuan | |
| Waste edge collection device | 5.5KW | 1unit | ||
| The unwinding adopts air brake braking | 2 units | |||
| bearing | 1batch | Harbin | ||
| pneumatic components | 1batch | |||
| Electrical proportional valve | SMC | |||
| Ultrasonic correction of deviation | 1 set | bat | ||
| Master PLC programmable controller | 1 piece | Siemens | ||
| 10-inch true color touch screen | TPC1061Ti | 1 piece | Beijing Kunlun Tongshi | |
| proximity switch | 1 piece | Japan OMRON | ||
| Low Voltage Apparatus | 1 batch | schneider | ||
| switch power supply | S100-24 | 1 piece | mean well |
2, Functional description of each part:
1. Unwinding section:
1. The unwinding adopts a shaftless hydraulic cone top, which is convenient for single person operation. Adopting a special conical top form, it does not damage the inner wall of the pipe core. The 3-inch and 6-inch mechanical expansion sleeve locking devices are sturdy and durable. The left and right clamping arms are hydraulically controlled by a dovetail groove linear guide rail. Two hydraulic clamping cylinders, left to right, separate simultaneously, making clamping operation extremely convenient.
2. Two hydraulic powered loading and unloading oil cylinders can withstand a weight of 3 tons of raw materials, saving manpower and shortening loading and unloading time.
3. The unwinding diameter is automatically detected by the proximity switch at the unwinding transmission shaft, and there is no need to input material thickness. The residual unwinding diameter can be set to automatically slow down and stop, making it easy to receive the next roll of material. The unwinding tension adopts a sensor closed-loop automatic taper tension control mode through Siemens PLC.
4. Equipped with a mechanism for manually adjusting the release and tightening edges, with an adjustment range of ± 20mm.
5. The material is automatically corrected by the automatic deviation correction system. The entire frame adopts a guide rail type left and right movement, and the moving part adopts a threaded screw rod, which is pushed left and right by a servo motor to achieve automatic deviation correction.
8. The unwinding adopts pneumatic brakes.
It should be controlled by SMC precision proportional valve.
4, Host part:
1. The rack adopts 80 # high-quality castings in a frame structure, and the entire machine is supported by seamless hollow steel pipes. The horizontal and straight beams are segmented in the middle for easy disassembly and transportation.
2. The host adopts a combination of servo motor and synchronous wheel speed ratio for transmission.
3. The traction device adopts active traction and pneumatic compression method. The servo motor drives the mirror roller to actively pull.
4. The entire machine adopts closed-loop servo motor control.
5, Roll up section:
1. The winding adopts a dual structure of surface winding and center winding, with front and rear winding in the form of A/B axis winding. The motor drives the reducer to wind (or single axis rewinding is also possible)
2. The winding mechanical arm adopts an imported dovetail groove linear guide rail structure form
3. Principle of surface winding form, with the winding shaft tightly attached to the steel shaft for synchronous winding (the steel shaft is driven passively)
4. Each winding shaft is driven by a 15kw servo motor, and the winding tension is adjusted based on the current material winding diameter by Siemens PLC automatic control frequency converter to adjust the tension of the expansion shaft, so that there is no thickness factor in multiple cut materials, and all coil end faces are flat.
The flatness of the disc surface is freely selected by switching between pneumatic pressure and self weight pressure, and the tightness of the inner and outer layers of the finished coil is controllable. As the winding diameter continues to increase, Siemens automatically controls the speed of the winding servo motor by PLC, greatly extending the service life of the servo motor.
5. When single axis rewinding is required, the full axis tension can also be selected on the touch screen, and the winding servo motor is used as the rotating cone control mode.
6. Winding and unloading form: hydraulic automatic unloading
7. Waste edge recycling device: The edge collection device collects waste edges
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Company
Ruian Haijing Machinery Co., Ltd.
Location
Feiyun Street, Ruian City
Contact Person
sales