1P12S-48S CCS Wire Harness Board 280Ah 314Ah Prismatic Cell for Energy Storage
1P12S-48S CCS Wire Harness Board 280Ah 314Ah Prismatic Cell for Energy Storage
Product Overview
The 1P12S-48S CCS (Cell Contacting System) Wire Harness Board is a scalable current collection and signal acquisition solution purpose-built for 280Ah and 314Ah prismatic cells. Configurable across a 12-series to 48-series range, it unites flexible high-quality wire harnesses, precision plated acquisition terminals, NTC temperature sensors, high-conductivity aluminum busbars, and injection-molded or blister thermo-riveted brackets into one integrated assembly.
Formed through a standardized injection-molded bracket fixing or blister thermo-riveting process, the board delivers consistent signal transmission and precise voltage and temperature acquisition, providing dependable support for large-capacity energy storage systems while keeping production costs under control.
Product Features
- One-Piece Molded Integration: The harness, terminals, sensors and brackets are unified through a mature molding process, eliminating loose connections and simplifying module assembly.
- Scalable 12S to 48S Coverage: A single platform spans multiple series counts, allowing customers to standardize sourcing across different energy storage projects.
- Lower Cost than PCB / FPC: Delivers a more economical bill-of-materials than PCB and FPC contacting schemes, well suited to cost-sensitive, high-volume base modules.
- Precision Acquisition Chain: Plated terminals with an NTC thermistor array provide accurate voltage and temperature feedback for reliable BMS operation.
- Flexible Customization: Harness layout, trace length and bracket geometry can be tailored to specific module specifications and cell series/parallel arrangements.
Technical Specifications
| Configuration | 1P12S to 48S (Configurable) |
| Applicable Cell | 280Ah / 314Ah Prismatic Cell |
| Conductor Material | High-Conductivity Aluminum Busbar |
| Wire Harness | High-Quality Flexible Wire Harness |
| Acquisition Terminal | Precision Plated Acquisition Terminal |
| Temperature Sensor | NTC Thermistor |
| Bracket Process | Injection-Molded Bracket / Blister Thermo-Riveting |
| Voltage Acquisition Accuracy | +/- 5mV |
| Temperature Acquisition Accuracy | +/- 0.5 C |
Applications
- Large-capacity energy storage systems (ESS) using 280Ah or 314Ah cells
- Containerized and cabinet energy storage battery clusters
- Base-type battery modules requiring a standardized 12S to 48S platform
- Cost-sensitive, high-volume module integration projects
Why Choose Us
- Public Mold & Custom Service: Ready-to-supply public-mold products plus tailored design for your specific module layout and series count.
- Standardized Platform: One configurable CCS design covering 12S to 48S streamlines procurement and reduces development effort.
- Cost Advantage without Compromise: Lower production cost than PCB and FPC approaches while maintaining stable electrical performance.
- Reliable Delivery: Stable supply capacity and predictable lead times for both sampling and mass production.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.