1P13S-52S CCS Wire Harness Board 280Ah 314Ah Cells for High Voltage Energy Storage
1P13S-52S CCS Wire Harness Board 280Ah 314Ah Cells for High Voltage Energy Storage
Product Overview
The 1P13S-52S CCS (Cell Contacting System) Wire Harness Board is a high-voltage contacting platform developed for 280Ah and 314Ah prismatic cells in long-string energy storage architectures. Covering a 13-series to 52-series range, it brings together flexible high-quality wire harnesses, precision plated acquisition terminals, NTC temperature sensors, high-conductivity aluminum busbars, and injection-molded or blister thermo-riveted brackets in one integrated assembly.
Built on a mature injection-molded bracket fixing or blister thermo-riveting process, the board keeps signal transmission stable and voltage and temperature acquisition precise — essential for high-voltage racks where acquisition errors scale with string length. The design also trims bill-of-materials cost versus conventional PCB and FPC contacting schemes.
Product Features
- High-Voltage Long-String Ready: Optimized for 13S to 52S strings, keeping acquisition accuracy and insulation performance stable as system voltage rises.
- Plug-and-Play Integration: A single formed board replaces scattered harnesses and brackets, shortening rack assembly time and reducing wiring errors.
- Lower BOM Cost per Pack: Compared with PCB and FPC versions, it reduces per-pack material cost for cost-sensitive, large-volume base modules.
- Precision Acquisition Chain: Plated terminals and an NTC thermistor array deliver reliable voltage and temperature feedback to the BMS.
- Broad Adaptability: Harness layout, trace length and bracket geometry can be adjusted to fit a wide range of cell series/parallel arrangements.
Technical Specifications
| Configuration | 1P13S to 52S |
| Applicable Cell | 280Ah / 314Ah Prismatic Cell |
| Nominal System Voltage | Up to 166V (52S) |
| Conductor Material | High-Conductivity Aluminum Busbar |
| Wire Harness | High-Quality Flexible Wire Harness |
| Acquisition Terminal | Precision Plated Acquisition Terminal |
| Temperature Sensor | NTC Thermistor |
| Bracket Process | Injection-Molded Bracket / Blister Thermo-Riveting |
| Voltage Acquisition Accuracy | +/- 5mV |
| Temperature Acquisition Accuracy | +/- 0.5 C |
| Insulation Resistance | Above 100 MOhm at 500V DC |
| Rated Voltage | Up to 1500V DC |
| Operating Temperature | -40 C to +125 C |
Applications
- High-voltage energy storage racks and clusters using 280Ah or 314Ah cells
- Battery cabinets and centralized energy storage systems with long series strings
- Standardized 13S to 52S module platforms for utility and commercial ESS
- Cost-sensitive, high-volume base module integration projects
Why Choose Us
- High-Voltage Engineering Know-How: Designs tuned for long strings and elevated system voltage, not just low-series modules.
- Public Mold & Custom Service: Standard public-mold products plus tailored layout and series-count engineering.
- Cost-Efficient Alternative: Lower production cost than PCB and FPC contacting approaches with dependable electrical performance.
- Stable Supply: Consistent capacity and predictable lead times for sampling and mass production.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.