18650 21700 32650 Battery Pack Production Machine 80PPM with 5000A Spot Welding for E-Bike and Electric Vehicle
Price:
USD $5000 - $50000 / line
MOQ:
1 pcs
Delivery Time:
15-20 days
Brand:
XWELL
Product Description
Cylindrical Battery Pack Assembly Line Overview
This automated production system assembles 18650, 21700, 26650, and 32650 cylindrical lithium battery cells into complete battery packs for electric bicycles and electric vehicles. The assembly line achieves a production rate of 80 pieces per minute while maintaining high quality standards.
Key Production Features
High Consistency Requirements
Battery pack assembly demands exceptional cell consistency in capacity, internal resistance, voltage, discharge curves, and lifespan to ensure optimal performance.
Advanced Quality Control
Comprehensive monitoring systems track charge balance, temperature, voltage, and overcurrent protection throughout the production process.
Flexible Configuration
Production line can be customized according to specific customer requirements and production volume needs.
Assembly Line Equipment Specifications
| Item No. | Equipment Name | Technical Specifications |
|---|---|---|
| 1 | Internal Resistance Tester | Voltage range: 0-29.99V, Resistance range: 0.1-2000 mΩ |
| 2 | 5-22 Channel Automatic Battery Sorter | Sorting speed: 80PPM, suitable for all cylindrical cell types |
| 3 | Insulation Paper Sticking Machine | Productivity: 4000pcs/h, single 4pcs operation |
| 4 | Manual AC Pneumatic Spot Welder | Welding thickness: 0.03-0.2mm, Maximum power: 15 KVA |
| 5 | Manual DC Pneumatic Spot Welder | Welding thickness: 0.03-0.25mm, Maximum current: 5000A |
| 6 | Automatic 5000A/8000A Single Side Spot Welding Machine | Welding speed: 0.35s/point, 2800pcs/hour capacity |
| 7 | Automatic 5000A/8000A Double Sides Spot Welding Machine | Welding speed: 0.35s/spot, 5500pcs/hour capacity |
| 8 | Automatic 5000A/8000A Single Side Rotary Welding Head | Welding speed: 0.35s/point, 2800pcs/hour, 180° rotation capability |
| 9 | Automatic 5000A/8000A Double Sides Rotary Welding Head | 180° rotary welding head, adjustable platform distance up to 300mm |
| 10 | Automatic Assembly Line Double Side Spot Welding Machine | Specifically designed for continuous assembly line battery pack production |
| 11 | Battery Pack PVC Covering Machine | Transmit speed: 0-15m/min, Shrinking temperature: 0-300°C |
| 12 | 30V 10A 20A Battery Pack Aging Cabinet | Voltage range: 4.5-30V, Charging: 50-10000mA, Discharging: 50-20000mA |
| 13 | 70V 5A 10A Battery Pack Aging Cabinet | Voltage range: 5-70V, Charging: 50-5000mA, Discharging: 50-10000mA |
| 14 | 100V 10A 20A Battery Pack Aging Cabinet | Voltage range: 10-100V, Charging: 50-10000mA, Discharging: 50-20000mA |
| 15 | Automatic Inject Printer | Printing speed: 320m/min, Non-contact printing distance: 2-15mm |
| 16 | Battery Pack Comprehensive Tester | Voltage range: 10-100V, Charging: 50-10000mA, Discharging: 50-20000mA |
| 17 | BMS Tester | Overcharge protection: 0.5-5V/0-50A, Over-discharge protection: 0-120A |
| 18 | 256 Channel 5V 2A 3A 5A 6A Battery Tester | Current: 0.05A-6A, Voltage: 0-5V, 256 channels |
| 19 | 512 Channel 5V 2A 3A 5A 6A Battery Tester | Current: 0.05A-6A, Voltage: 0-5V, 512 channels |
| 20 | 256/512 Channel Lithium Battery Tester with Energy Regeneration | Current: 0.05A-6A, Voltage: 0-5V, Energy regenerative function |
| 21 | PVC Heat Shrink Wrapping Machine | Film speed: 50-70PCS/MIN, Precision: ±0.1mm |
Production Process Flow
| Process | Type | Equipment Used |
|---|---|---|
| Lithium Battery Sorting | Manual/Automatic | Internal Resistance Tester, 5-22 Channel Battery Sorter |
| Insulation Application | Automatic | Cylindrical Lithium Battery Labeling Insulation Paper Sticking Machine |
| Spot Welding | Manual/Automatic | AC/DC Spot Welding Machines, Single/Double Side Welding Machines |
| PVC Heat Shrink Wrapping | Automatic | Heat Shrink Machine, Automatic 18650 PVC Wrapping Machine |
| Quality Testing | Automatic | Battery Comprehensive Tester, BMS Tester |
| Aging & Final Testing | Automatic | Battery Charging and Discharging Tester |
Technical Advantages
- High production efficiency with 80PPM sorting capability
- Comprehensive testing systems ensuring battery pack reliability
- Flexible configuration options for various production requirements
- Advanced spot welding technology supporting multiple welding configurations
- Energy regenerative testing systems for improved operational efficiency
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong XWELL New Energy Technology CO., LTD.
Location
Room 316, Building 3, No. 801, Qiaoxing Avenue, Xiaoluo Village, Shatou Street, Panyu District, Guangzhou
Contact Person
Sammy Qin