20KHz Ultrasonic Battery Welder 3-8KW Copper Wire Soldering Machine for Automotive Electronics
Price:
USD 10000/pcs
MOQ:
1pcs
Delivery Time:
15-20 days
Brand:
XWELL
Product Description
The 20KHz Ultrasonic Battery Welder is an advanced industrial ultrasonic wire splicing solution that welds stranded, braided, and magnet wires to create secure wire splices, crimps, and battery cable connections. This technology is widely used in automotive, computer, consumer electronics, process control, and industrial instrument applications, particularly in wire harness production.
Key Advantages
- High-quality ultrasonic transducer with strong power and excellent stability
- Exceptional electrical conductivity with very low resistivity
- Capable of welding oxidized or plated metals
- Short weld times without requiring flux, gas, or solder
- No welding sparks for environmental safety
- Stepless amplitude adjustment eliminates frequent amplifier replacement
- Low energy consumption with high efficiency and no distortion
- Welds without melting metal, preserving material properties
Technical Features
- Automatic splice width adjustment from 0.5 to 40 mm
- Microcomputer control with electronic frequency tuning
- Adjustable power output for stable, reliable operation
- LED display for clear operation visibility
- High-performance imported components for optimal energy output
- Overcurrent protection and soft start for machine safety
- Easy installation and operation
- Welds both similar and dissimilar metals
Technical Specifications
| Parameter | Specification |
|---|---|
| Ultrasonic Frequency | 20 KHz |
| Power | 3 - 8 KW |
| Voltage | AC110V/220V 50HZ |
| Welding Time | 0.01-2.99 Sec |
| Function | Output amplitude from 0% to 100% |
| Air Pressure | 0.4MPa-0.6MPa |
| Max Welding Capacity | 4 mm²/11AWG cable |
| Dimensions | 310×210×270 mm |
| Gross Weight | 80 kg |
| Certification | CE |
Operating Principle
The ultrasonic wire splicing machine converts ultrasonic vibration energy into friction energy, transferring it to the metal surface being welded. Under pressure, the friction generates heat that activates metal structure molecules, enabling molecular layer fusion and creating strong, permanent bonds between materials.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Guangdong XWELL New Energy Technology CO., LTD.
Location
Room 316, Building 3, No. 801, Qiaoxing Avenue, Xiaoluo Village, Shatou Street, Panyu District, Guangzhou
Contact Person
Sammy Qin